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2023-2026 Audi Ceramic Brake Disc Cracks TSB

Audi has issued Technical Service Bulletin (TSB) 2077435/2 regarding cracks on the friction ring surface of ceramic brake discs in various 2023-2026 models. This TSB clarifies that these cracks are a normal manufacturing characteristic and do not impact brake system functionality, requiring no…

Byeditor marcus weber2023 Audi e-tron
2023 Audi e-tron — manufacturer_communication document image 1
Source: NHTSA manufacturer_communication 11025404
Audi ceramic brake disc cracks2077435/2NHTSA ID 11025404Cracks on friction ring surface on ceramic brake discsSignificant cracks on surface of the friction ringAudi e-tron ceramic brake cracksAudi RSQ8 ceramic brake cracksAudi RS3 ceramic brake cracksAudi ceramic brake rotor cracksCCB+ brake disc cracks
Audi A3
2022–2026
Audi A4
2022–2025
Audi A4 allroad
2022–2025
Audi A5
2022–2024
Audi A6
2022–2025
Audi A6 allroad
2022–2026
Mostra altri 30
Audi A7
2022–2025
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2022
Audi e-tron
2022
Audi e-tron GT
2022–2026
Audi e-tron Sportback
2022
Audi Q3
2022–2025
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2022–2025
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Audi Q7
2022–2026
Audi Q8
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2022–2023
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2022, 2023, 2024, 2026
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2026
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Audi S6
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Owners of certain 2023-2026 Audi vehicles equipped with ceramic brake discs may notice cracks on the friction ring surface. This condition is addressed in Technical Service Bulletin (TSB) 2077435/2, released by Audi on October 21, 2025. This TSB provides important information regarding these observed cracks.

Symptoms

Owners might observe significant cracks on the surface of the friction ring of their ceramic brake discs. These cracks are visible upon inspection and may raise concerns about brake integrity.

Technical Background

Audi explains that the new generation of ceramic brake discs (CCB+) are prone to showing more significant cracks on the friction ring surface. These cracks form during the manufacturing process as the material cools. The friction ring surface contracts more than the base material, leading to these visible cracks. Importantly, these cracks are not an indication of significant thermal stresses or a functional defect.

What This Means for Owners

If you observe cracks on your 2023-2026 Audi e-tron ceramic brake cracks, or any other affected model, it's important to understand Audi's official stance. According to TSB 2077435/2, these cracks are considered a normal characteristic of the CCB+ brake discs. The functionality of the brake system is not affected by this condition, and there is no reason to replace parts. This TSB is informational only and does not apply to any Audi warranty claims for this specific characteristic.

Production Information

Audi notes that this characteristic is observed in several models from their respective production start dates or weeks:

  • e-tron GT: From Start of Production (SOP).
  • RSQ8: From week 48/2024.
  • RS3: Planned from week 48/2025 onwards.
  • New models: From 2025.

This information helps to clarify that the presence of Audi e-tron ceramic brake cracks and similar issues on other models is an expected outcome of the manufacturing process for these advanced brake systems.

Frequently Asked Questions

Are the cracks on my Audi's ceramic brake discs a safety concern?
No, according to Audi's TSB 2077435/2, the cracks on the friction ring surface of ceramic brake discs are a manufacturing characteristic and do not affect the functionality or safety of the brake system.
Will Audi replace my cracked ceramic brake discs under warranty?
Audi's TSB 2077435/2 states that this bulletin is informational only and does not apply to any Audi warranty. The cracks are considered a normal characteristic and do not warrant replacement.
What causes the Audi e-tron ceramic brake cracks?
The cracks are caused by the manufacturing process of the new generation ceramic brake discs (CCB+). They form as the material cools, due to the friction ring surface contracting more than the base material.

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