Chevrolet Cavalier Service Bulletins (2004)

476 manufacturer communications on file.

• Date not available•Document ID: 10023171

  Service Bulletin/Repair Instructions
  SERVICE BRAKES, AIR

  Mfr Comm. #:

  4615

  Date Added:

  October 31, 2007

  Manufacturer:

  CHEVROLET

  Summary

  ABS PUMP RUNNING WHEN NOT NEEDED. *NJ

  Associated Products (125)

  2005 Chevrolet Cavalier2005 Chevrolet Impala2005 Chevrolet Malibu2005 Chevrolet Monte Carlo2005 Pontiac Grand AM2004 Buick Century2004 Buick Regal2004 Chevrolet Cavalier2004 Chevrolet Impala2004 Chevrolet Malibu2004 Chevrolet Monte Carlo2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Buick Century2003 Buick Regal2003 Chevrolet Cavalier2003 Chevrolet Impala2003 Chevrolet Malibu2003 Chevrolet Monte Carlo+ 105 more
  Associated Documents

  • DownloadMC-10023171-0001.pdf↗
• Date not available•Document ID: 10021074

  Service Bulletin/Repair Instructions
  UNKNOWN OR OTHER

  Mfr Comm. #:

  4014

  Date Added:

  March 1, 2007

  Manufacturer:

  PONTIAC

  Summary

  PARTS UPDATE - TIMING CHAIN TENSIONER DESIGN CHANGE. *KB

  Associated Products (43)

  2007 Chevrolet Cobalt2007 Chevrolet HHR2007 Chevrolet Malibu2007 Pontiac G52007 Pontiac Solstice2007 Saturn Ion2007 Saturn Vue2006 Chevrolet Cobalt2006 Chevrolet HHR2006 Chevrolet Malibu2006 Pontiac Solstice2006 Saturn Ion2006 Saturn Vue2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion+ 23 more
  Associated Documents

  • DownloadMC-10021074-0001.pdf↗
• Date not available•Document ID: 10020923

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  3859

  Date Added:

  January 30, 2007

  Manufacturer:

  SATURN

  Summary

  LOW OIL PRESSURE - INSPECT OIL FILTER FOR DAMAGE. *KB UPDATED 10/18/07. *NJ

  Associated Products (57)

  2008 Chevrolet Cobalt2008 Chevrolet HHR2008 Chevrolet Malibu2008 Pontiac G52008 Pontiac G62008 Pontiac Solstice2008 SAAB 9-32008 Saturn Aura2008 Saturn Sky2008 Saturn Vue2007 Chevrolet Cobalt2007 Chevrolet HHR2007 Chevrolet Malibu2007 Pontiac G52007 Pontiac G62007 Pontiac Solstice2007 Saturn Aura2007 Saturn Ion2007 Saturn Sky2007 Saturn Vue+ 37 more
  Associated Documents

  • DownloadMC-10020923-0001.pdf↗
• Date not available•Document ID: 10019423

  Service Bulletin/Repair Instructions
  POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)

  Mfr Comm. #:

  3915

  Date Added:

  March 15, 2006

  Manufacturer:

  CHEVROLET

  Summary

  CLUTCH PEDAL STAYS TO FLOOR. *TT

  Associated Products (20)

  2004 Chevrolet Cavalier2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Oldsmobile Alero2001 Pontiac Grand AM2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Oldsmobile Alero2000 Pontiac Grand AM2000 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10019423-0001.pdf↗
• Date not available•Document ID: 10019240

  Service Bulletin/Repair Instructions
  FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

  Mfr Comm. #:

  3670

  Date Added:

  February 22, 2006

  Manufacturer:

  CHEVROLET

  Summary

  INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK

  Associated Products (8)

  2005 Chevrolet Cavalier2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10019240-0001.pdf↗
• Date not available•Document ID: 10019228

  Service Bulletin/Repair Instructions
  POWER TRAIN:AUTOMATIC TRANSMISSION

  Mfr Comm. #:

  3669

  Date Added:

  February 21, 2006

  Manufacturer:

  PONTIAC

  Summary

  M86/M94 TRANSMISSION INFORMATION TO DISASSEMBLE THIRD FOURTH AND FIFTH GEAR. *AK

  Associated Products (29)

  2005 Chevrolet Cavalier2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn Vue2004 Chevrolet Cavalier2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2004 Saturn Ion2004 Saturn Vue2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2003 Saturn Ion2003 Saturn Vue2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM+ 9 more
  Associated Documents

  • DownloadMC-10019228-0001.pdf↗
• Date not available•Document ID: 10019208

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  1749019

  Date Added:

  February 17, 2006

  Manufacturer:

  PONTIAC

  Summary

  INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK

  Associated Products (8)

  2005 Chevrolet Cavalier2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10019208-0001.pdf↗
• Date not available•Document ID: 10019186

  Service Bulletin/Repair Instructions
  EXTERIOR LIGHTING:HEADLIGHTS; INTERIOR LIGHTING

  Mfr Comm. #:

  3170E

  Date Added:

  February 16, 2006

  Manufacturer:

  CHEVROLET

  Summary

  IPC, INTERIOR LIGHTS AND/OR HEADLAMPS FLICKER. *AK FB2

  Associated Products (101)

  2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Colorado2005 Chevrolet Corvette2005 Chevrolet Equinox2005 Chevrolet Express2005 Chevrolet Impala2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Chevrolet Monte Carlo2005 Chevrolet Silverado2005 Chevrolet Tahoe2005 Chevrolet Trailblazer2004 Chevrolet Blazer2004 Chevrolet Cavalier2004 Chevrolet Colorado2004 Chevrolet Corvette2004 Chevrolet Express2004 Chevrolet Impala2004 Chevrolet Malibu+ 81 more
  Associated Documents

  • DownloadMC-10019186-0001.pdf↗
• Date not available•Document ID: 10018915

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

  Mfr Comm. #:

  3648

  Date Added:

  January 25, 2006

  Manufacturer:

  OLDSMOBILE

  Summary

  HESITATION ON ACCELERATION AFTER INTERNAL ENGINE REPAIRS - CHECK INJECTOR HARNESS ORIENTATION. *TT

  Associated Products (37)

  2006 Chevrolet Cobalt2006 Chevrolet HHR2006 Chevrolet Malibu2006 Saturn Ion2006 Saturn Vue2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn L3002005 Saturn Vue2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Chevrolet Malibu Classic2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire+ 17 more
  Associated Documents

  • DownloadMC-10018915-0001.pdf↗
• Date not available•Document ID: 10017096

  Service Bulletin/Repair Instructions
  POWER TRAIN:AUTOMATIC TRANSMISSION

  Mfr Comm. #:

  3253

  Date Added:

  October 24, 2005

  Manufacturer:

  OLDSMOBILE

  Summary

  VEHICLE WILL NOT MOVE IN EITHER DIRECTION. TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT

  Associated Products (55)

  2006 Chevrolet Cobalt2006 Chevrolet Malibu2006 Saturn Ion2006 Saturn Vue2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn Vue2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Chevrolet Malibu Classic2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero+ 35 more
  Associated Documents

  • DownloadMC-10017096-0001.pdf↗
• Date not available•Document ID: 10017086

  Service Bulletin/Repair Instructions
  POWER TRAIN

  Mfr Comm. #:

  3447

  Date Added:

  October 24, 2005

  Manufacturer:

  CHEVROLET

  Summary

  4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES. *TT

  Associated Products (52)

  2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn Vue2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Chevrolet Malibu Classic2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero+ 32 more
  Associated Documents

  • DownloadMC-10017086-0001.pdf↗
• Date not available•Document ID: 10017032

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  3433

  Date Added:

  October 21, 2005

  Manufacturer:

  CHEVROLET

  Summary

  SERVICE ENGINE SOON (SES) LIGHT AND SEVERE ENGINE MISFIRE ON CYLINDERS 1 AND 4 OR CYLINDERS 2 AND 3. *TT UPDATED 08-15-07. *KB

  Associated Products (35)

  2007 Pontiac G52006 Chevrolet Cobalt2006 Chevrolet HHR2006 Chevrolet Malibu2006 Saturn Ion2006 Saturn Vue2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn L3002005 Saturn Vue2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Chevrolet Malibu Classic2004 Oldsmobile Alero2004 Pontiac Grand AM+ 15 more
  Associated Documents

  • DownloadMC-10017032-0001.pdf↗
• Date not available•Document ID: 10016717

  Service Bulletin/Repair Instructions
  VEHICLE SPEED CONTROL:CRUISE CONTROL

  Mfr Comm. #:

  3481

  Date Added:

  September 28, 2005

  Manufacturer:

  CHEVROLET

  Summary

  CRUISE CONTROL SHUTS OFF WHEN THE HAZARDS ARE SWITCHED ON. *TT

  Associated Products (12)

  2005 Chevrolet Cavalier2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10016717-0001.pdf↗
• Date not available•Document ID: 10016520

  Service Bulletin/Repair Instructions
  VEHICLE SPEED CONTROL

  Mfr Comm. #:

  3510

  Date Added:

  September 20, 2005

  Manufacturer:

  CHEVROLET

  Summary

  SUPPLEMENT TO 05-06-01-003A - WRONG THROTTLE GASKET PART NUMBER. *TT

  Associated Products (18)

  2005 Chevrolet Cavalier2005 Chevrolet Cobalt2005 Chevrolet Malibu2005 Chevrolet Malibu Classic2005 Pontiac Grand AM2005 Pontiac Sunfire2005 Saturn Ion2005 Saturn L3002005 Saturn Vue2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Chevrolet Malibu Classic2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2004 Saturn Ion2004 Saturn L3002004 Saturn Vue
  Associated Documents

  • DownloadMC-10016520-0001.pdf↗
• Date not available•Document ID: 10014875

  Service Bulletin/Repair Instructions
  SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR

  Mfr Comm. #:

  3477

  Date Added:

  May 11, 2005

  Manufacturer:

  PONTIAC

  Summary

  TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT

  Associated Products (42)

  2005 Chevrolet Cavalier2005 Chevrolet Colorado2005 GMC Canyon2005 Pontiac Sunfire2004 Buick Century2004 Buick Regal2004 Chevrolet Cavalier2004 Chevrolet Colorado2004 Chevrolet Impala2004 Chevrolet Malibu2004 Chevrolet Monte Carlo2004 GMC Canyon2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Buick Century2003 Buick Regal2003 Chevrolet Cavalier2003 Chevrolet Impala2003 Chevrolet Malibu+ 22 more
  Associated Documents

  • DownloadMC-10014875-0001.pdf↗
• Date not available•Document ID: 10011819

  Service Bulletin/Repair Instructions
  SUSPENSION

  Mfr Comm. #:

  3263

  Date Added:

  February 1, 2005

  Manufacturer:

  PONTIAC

  Summary

  FRONT SUSPENSION NOISE ON TURNS. *EH

  Associated Products (21)

  2005 Chevrolet Cavalier2005 Chevrolet Malibu2005 Pontiac Grand AM2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Chevrolet Malibu2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Chevrolet Malibu2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire2001 Oldsmobile Alero+ 1 more
  Associated Documents

  • DownloadMC-10011819-0001.pdf↗
• Date not available•Document ID: 10010629

  Service Bulletin/Repair Instructions
  FUEL SYSTEM, OTHER

  Mfr Comm. #:

  3189

  Date Added:

  December 3, 2004

  Manufacturer:

  PONTIAC

  Summary

  CRANK NO START, LOW OR NO FUEL PRESSURE. *TT

  Associated Products (14)

  2005 Chevrolet Cavalier2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire1999 Chevrolet Cavalier1999 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10010629-0001.pdf↗
• Date not available•Document ID: 10010363

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  3044

  Date Added:

  November 17, 2004

  Manufacturer:

  CHEVROLET

  Summary

  GENERATION 5 ONSTAR STEERING WHEEL CONTROL FUNCTION. *TT

  Associated Products (38)

  2004 Buick LeSabre2004 Buick Rendezvous2004 Cadillac CTS2004 Cadillac Deville2004 Cadillac Escalade2004 Cadillac Seville2004 Chevrolet Cavalier2004 Chevrolet Express2004 Chevrolet Silverado2004 Chevrolet Suburban2004 Chevrolet Tahoe2004 Chevrolet Trailblazer2004 GMC Envoy2004 GMC Savana2004 GMC Sierra2004 Hummer H22004 Pontiac Sunfire2004 Saturn Ion2004 Saturn Vue2003 Buick LeSabre+ 18 more
  Associated Documents

  • DownloadMC-10010363-0001.pdf↗
• July 18, 2025•Document ID: 11020816

  Service Bulletin/Repair Instructions
  UNKNOWN OR OTHER

  Mfr Comm. #:

  PIP5601C

  Date Added:

  July 23, 2025

  Manufacturer:

  CHEVROLET

  Summary

  This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

  Associated Products (726)

  2025 Buick Enclave2025 Buick Encore2025 Buick Encore GX2025 Buick Envision2025 Buick Envista2025 Cadillac Celestiq2025 Cadillac CT42025 Cadillac CT52025 Cadillac Escalade2025 Cadillac Escalade ESV2025 Cadillac Escalade IQ2025 Cadillac Lyriq2025 Cadillac Optiq2025 Cadillac XT42025 Cadillac XT52025 Cadillac XT62025 Chevrolet Blazer2025 Chevrolet BrightDrop2025 Chevrolet Colorado2025 Chevrolet Corvette+ 706 more
  Associated Documents

  • DownloadMC-11020816-0001.pdf↗
• March 28, 2025•Document ID: 11017252

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM; UNKNOWN OR OTHER

  Mfr Comm. #:

  23-NA-001

  Date Added:

  April 28, 2025

  Manufacturer:

  CHEVROLET

  Summary

  This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

  Associated Products (237)

  2016 Cadillac ELR2015 Cadillac ELR2015 Chevrolet Camaro2015 Chevrolet Express2014 Buick LaCrosse2014 Buick Regal2014 Buick Verano2014 Cadillac ATS2014 Cadillac CTS2014 Cadillac ELR2014 Cadillac SRX2014 Chevrolet Camaro2014 Chevrolet Corvette2014 Chevrolet Cruze2014 Chevrolet Equinox2014 Chevrolet Express2014 Chevrolet Impala2014 Chevrolet Malibu2014 Chevrolet Silverado2014 Chevrolet Sonic+ 217 more
  Associated Documents

  • DownloadMC-11017252-0001.pdf↗