Dodge Grand Caravan Service Bulletins (2005)

32 manufacturer communications on file.

• April 7, 2021•Document ID: 10221097

  Service Bulletin/Repair Instructions
  POWER TRAIN

  Mfr Comm. #:

  9004009

  Date Added:

  September 26, 2022

  Manufacturer:

  JEEP

  Summary

  Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

  Associated Products (448)

  2022 Alfa Romeo Stelvio2022 Chrysler 3002022 Chrysler Pacifica2022 Chrysler Voyager2022 Dodge Challenger2022 Dodge Charger2022 Dodge Durango2022 Dodge Journey2022 Jeep Cherokee2022 Jeep Compass2022 Jeep Gladiator2022 Jeep Grand Cherokee2022 Jeep Grand Wagoneer2022 Jeep Renegade2022 Jeep Wagoneer2022 Jeep Wrangler2022 Ram 15002022 Ram 25002022 Ram 35002022 Ram 4500+ 428 more
  Associated Documents

  • DownloadMC-10221097-0001.pdf↗
• March 31, 2021•Document ID: 10220840

  Service Bulletin/Repair Instructions
  POWER TRAIN

  Mfr Comm. #:

  9004009

  Date Added:

  September 26, 2022

  Manufacturer:

  SPRINTER

  Summary

  Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

  Associated Products (22)

  2005 Chrysler 3002005 Chrysler 300C2005 Chrysler Crossfire2005 Chrysler Pacifica2005 Chrysler PT Cruiser2005 Chrysler Sebring2005 Chrysler Town and Country2005 Chrysler Voyager2005 Dodge Charger2005 Dodge Dakota2005 Dodge Durango2005 Dodge Grand Caravan2005 Dodge Magnum2005 Dodge Neon2005 Dodge Nitro2005 Dodge Ram2005 Dodge Stratus2005 Dodge Viper2005 Jeep Commander2005 Jeep Grand Cherokee+ 2 more
  Associated Documents

  • DownloadMC-10220840-0001.pdf↗
• July 22, 2020•Document ID: 10229256

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

  Mfr Comm. #:

  9004275

  Date Added:

  January 9, 2023

  Manufacturer:

  DODGE

  Summary

  KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

  Associated Products (205)

  2006 Chrysler 3002006 Chrysler 300C2006 Chrysler Aspen2006 Chrysler Crossfire2006 Chrysler Pacifica2006 Chrysler PT Cruiser2006 Chrysler Sebring2006 Chrysler Town and Country2006 Chrysler Voyager2006 Dodge Caliber2006 Dodge Charger2006 Dodge Dakota2006 Dodge Durango2006 Dodge Grand Caravan2006 Dodge Magnum2006 Dodge Ram2006 Dodge Stratus2006 Dodge Viper2006 Jeep Commander2006 Jeep Grand Cherokee+ 185 more
  Associated Documents

  • DownloadMC-10229256-0001.pdf↗
• July 22, 2020•Document ID: 10221686

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

  Mfr Comm. #:

  9004275

  Date Added:

  September 26, 2022

  Manufacturer:

  DODGE

  Summary

  KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

  Associated Products (203)

  2006 Chrysler 3002006 Chrysler 300C2006 Chrysler Aspen2006 Chrysler Crossfire2006 Chrysler Pacifica2006 Chrysler PT Cruiser2006 Chrysler Sebring2006 Chrysler Town and Country2006 Chrysler Voyager2006 Dodge Caliber2006 Dodge Charger2006 Dodge Dakota2006 Dodge Durango2006 Dodge Grand Caravan2006 Dodge Magnum2006 Dodge Ram2006 Dodge Stratus2006 Dodge Viper2006 Jeep Commander2006 Jeep Grand Cherokee+ 183 more
  Associated Documents

  • DownloadMC-10221686-0001.pdf↗
• April 30, 2020•Document ID: 10175743

  Service Bulletin/Repair Instructions
  EQUIPMENT; STRUCTURE

  Mfr Comm. #:

  23-015-20

  Date Added:

  May 26, 2020

  Manufacturer:

  DODGE

  Summary

  Disinfectant Solution Recommended for COVID-19

  Associated Products (488)

  2020 Alfa Romeo Stelvio2020 Chrysler 3002020 Chrysler Pacifica2020 Dodge Challenger2020 Dodge Charger2020 Dodge Durango2020 Dodge Journey2020 Fiat 5002020 Fiat 500X2020 Jeep Cherokee2020 Jeep Compass2020 Jeep Gladiator2020 Jeep Grand Cherokee2020 Jeep Renegade2020 Jeep Wrangler2020 Ram 15002020 Ram 25002020 Ram 35002020 Ram 45002020 Ram 5500+ 468 more
  Associated Documents

  • DownloadMC-10175743-0001.pdf↗
• April 22, 2020•Document ID: 10175735

  Service Bulletin/Repair Instructions
  EQUIPMENT; ELECTRICAL SYSTEM

  Mfr Comm. #:

  08-049-20

  Date Added:

  May 26, 2020

  Manufacturer:

  DODGE

  Summary

  Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

  Associated Products (608)

  2020 Alfa Romeo Stelvio2020 Chrysler 3002020 Chrysler Pacifica2020 Dodge Challenger2020 Dodge Charger2020 Dodge Durango2020 Dodge Journey2020 Fiat 5002020 Fiat 500X2020 Jeep Cherokee2020 Jeep Compass2020 Jeep Gladiator2020 Jeep Grand Cherokee2020 Jeep Renegade2020 Jeep Wrangler2020 Ram 15002020 Ram 25002020 Ram 35002020 Ram 45002020 Ram 5500+ 588 more
  Associated Documents

  • DownloadMC-10175735-0001.pdf↗
• November 20, 2019•Document ID: 10220101

  Service Bulletin/Repair Instructions
  STRUCTURE

  Mfr Comm. #:

  3100519

  Date Added:

  September 15, 2022

  Manufacturer:

  DODGE

  Summary

  Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

  Associated Products (594)

  2019 Alfa Romeo Stelvio2019 Chrysler 3002019 Chrysler Pacifica2019 Dodge Challenger2019 Dodge Charger2019 Dodge Durango2019 Dodge Grand Caravan2019 Dodge Journey2019 Fiat 124 Spider2019 Fiat 5002019 Fiat 500X2019 Jeep Cherokee2019 Jeep Compass2019 Jeep Gladiator2019 Jeep Grand Cherokee2019 Jeep Renegade2019 Jeep Wrangler2019 Ram 15002019 Ram 25002019 Ram 3500+ 574 more
  Associated Documents

  • DownloadMC-10220101-0001.pdf↗
• November 20, 2019•Document ID: 10220099

  Service Bulletin/Repair Instructions
  STRUCTURE

  Mfr Comm. #:

  3100319

  Date Added:

  September 15, 2022

  Manufacturer:

  CHRYSLER

  Summary

  Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

  Associated Products (594)

  2019 Alfa Romeo Stelvio2019 Chrysler 3002019 Chrysler Pacifica2019 Dodge Challenger2019 Dodge Charger2019 Dodge Durango2019 Dodge Grand Caravan2019 Dodge Journey2019 Fiat 124 Spider2019 Fiat 5002019 Fiat 500X2019 Jeep Cherokee2019 Jeep Compass2019 Jeep Gladiator2019 Jeep Grand Cherokee2019 Jeep Renegade2019 Jeep Wrangler2019 Ram 15002019 Ram 25002019 Ram 3500+ 574 more
  Associated Documents

  • DownloadMC-10220099-0001.pdf↗
• November 20, 2019•Document ID: 10220097

  Service Bulletin/Repair Instructions
  EQUIPMENT; STRUCTURE

  Mfr Comm. #:

  3100619

  Date Added:

  September 15, 2022

  Manufacturer:

  DODGE

  Summary

  Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

  Associated Products (594)

  2019 Alfa Romeo Stelvio2019 Chrysler 3002019 Chrysler Pacifica2019 Dodge Challenger2019 Dodge Charger2019 Dodge Durango2019 Dodge Grand Caravan2019 Dodge Journey2019 Fiat 124 Spider2019 Fiat 5002019 Fiat 500X2019 Jeep Cherokee2019 Jeep Compass2019 Jeep Gladiator2019 Jeep Grand Cherokee2019 Jeep Renegade2019 Jeep Wrangler2019 Ram 15002019 Ram 25002019 Ram 3500+ 574 more
  Associated Documents

  • DownloadMC-10220097-0001.pdf↗
• November 20, 2019•Document ID: 10169249

  Service Bulletin/Repair Instructions
  EQUIPMENT; STRUCTURE

  Mfr Comm. #:

  31-005-19

  Date Added:

  December 16, 2019

  Manufacturer:

  DODGE

  Summary

  Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

  Associated Products (563)

  2019 Alfa Romeo Stelvio2019 Chrysler 3002019 Chrysler Pacifica2019 Dodge Challenger2019 Dodge Charger2019 Dodge Durango2019 Dodge Grand Caravan2019 Dodge Journey2019 Fiat 124 Spider2019 Fiat 5002019 Fiat 500X2019 Jeep Cherokee2019 Jeep Compass2019 Jeep Gladiator2019 Jeep Grand Cherokee2019 Jeep Renegade2019 Jeep Wrangler2019 Ram 15002019 Ram 25002019 Ram 3500+ 543 more
  Associated Documents

  • DownloadMC-10169249-0001.pdf↗
• November 20, 2019•Document ID: 10169247

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  31-003-19

  Date Added:

  December 16, 2019

  Manufacturer:

  CHRYSLER

  Summary

  Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

  Associated Products (539)

  2017 Chrysler 2002017 Chrysler 3002017 Chrysler 300C2017 Chrysler Pacifica2017 Chrysler Town and Country2017 Dodge Challenger2017 Dodge Charger2017 Dodge Durango2017 Dodge Grand Caravan2017 Dodge Journey2017 Dodge Viper2017 Fiat 124 Spider2017 Fiat 5002017 Fiat 500e2017 Fiat 500X2017 Jeep Cherokee2017 Jeep Compass2017 Jeep Grand Cherokee2017 Jeep Patriot2017 Jeep Renegade+ 519 more
  Associated Documents

  • DownloadMC-10169247-0001.pdf↗
• November 20, 2019•Document ID: 10169245

  Service Bulletin/Repair Instructions
  STRUCTURE

  Mfr Comm. #:

  31-006-19

  Date Added:

  December 16, 2019

  Manufacturer:

  DODGE

  Summary

  Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

  Associated Products (539)

  2017 Chrysler 2002017 Chrysler 3002017 Chrysler 300C2017 Chrysler Pacifica2017 Chrysler Town and Country2017 Dodge Challenger2017 Dodge Charger2017 Dodge Durango2017 Dodge Grand Caravan2017 Dodge Journey2017 Dodge Viper2017 Fiat 124 Spider2017 Fiat 5002017 Fiat 500e2017 Fiat 500X2017 Jeep Cherokee2017 Jeep Compass2017 Jeep Grand Cherokee2017 Jeep Patriot2017 Jeep Renegade+ 519 more
  Associated Documents

  • DownloadMC-10169245-0001.pdf↗
• September 7, 2016•Document ID: 10223854

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  68332810

  Date Added:

  October 17, 2022

  Manufacturer:

  DODGE

  Summary

  Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].

  Associated Products (149)

  2017 Ram 15002017 Ram 25002017 Ram 35002017 Ram 45002017 Ram 55002017 Ram Promaster City2016 Ram 15002016 Ram 25002016 Ram 35002016 Ram 45002016 Ram 55002016 Ram ProMaster 35002016 Ram Promaster City2015 Ram 15002015 Ram 25002015 Ram 35002015 Ram 45002015 Ram 55002015 Ram ProMaster 25002015 Ram Promaster City+ 129 more
  Associated Documents

  • DownloadMC-10223854-0001.pdf↗
• February 26, 2016•Document ID: 10191460

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  R2118796A

  Date Added:

  May 3, 2021

  Manufacturer:

  DODGE

  Summary

  Valve Body. These may cause over drive cycling.

  Associated Products (404)

  2009 Chrysler 3002009 Chrysler 300C2009 Chrysler Aspen2009 Chrysler PT Cruiser2009 Chrysler Sebring2009 Chrysler Town and Country2009 Dodge Avenger2009 Dodge Caliber2009 Dodge Challenger2009 Dodge Charger2009 Dodge Dakota2009 Dodge Durango2009 Dodge Grand Caravan2009 Dodge Journey2009 Dodge Magnum2009 Dodge Nitro2009 Dodge Ram2009 Dodge Viper2009 Jeep Commander2009 Jeep Compass+ 384 more
  Associated Documents

  • DownloadMC-10191460-0001.pdf↗
• January 26, 2016•Document ID: 10121927

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  RL108213A$

  Date Added:

  November 3, 2017

  Manufacturer:

  DODGE

  Summary

  NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

  Associated Products (303)

  2016 Chrysler 2002016 Chrysler 3002016 Chrysler 300C2016 Chrysler Pacifica2016 Chrysler Town and Country2016 Dodge Avenger2016 Dodge Challenger2016 Dodge Charger2016 Dodge Dart2016 Dodge Durango2016 Dodge Grand Caravan2016 Dodge Journey2016 Dodge Viper2016 Fiat 5002016 Fiat 500e2016 Fiat 500L2016 Fiat 500X2016 Jeep Cherokee2016 Jeep Compass2016 Jeep Grand Cherokee+ 283 more
  Associated Documents

  • DownloadMC-10121927-0001.pdf↗
• January 15, 2016•Document ID: 10219763

  Service Bulletin/Repair Instructions
  EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR

  Mfr Comm. #:

  D1602X60

  Date Added:

  September 15, 2022

  Manufacturer:

  DODGE

  Summary

  Extended Warranty on the Fuel Tank/Vapor Cannister

  Associated Products (4)

  2005 Chrysler Town and Country2005 Dodge Grand Caravan2004 Chrysler Town and Country2004 Dodge Grand Caravan
  Associated Documents

  • DownloadMC-10219763-0001.pdf↗
• January 15, 2016•Document ID: 10209634

  Service Bulletin/Repair Instructions
  FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY

  Mfr Comm. #:

  D-16-02 X60

  Date Added:

  April 4, 2022

  Manufacturer:

  DODGE

  Summary

  Extended Warranty on the Fuel Tank/Vapor Cannister

  Associated Products (4)

  2005 Chrysler Town and Country2005 Dodge Grand Caravan2004 Chrysler Town and Country2004 Dodge Grand Caravan
  Associated Documents

  • DownloadMC-10209634-0001.pdf↗
• January 15, 2016•Document ID: 10076430

  Service Bulletin/Repair Instructions
  FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY

  Mfr Comm. #:

  D-16-02

  Date Added:

  July 14, 2016

  Manufacturer:

  DODGE

  Summary

  (X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS)

  Associated Products (4)

  2005 Chrysler Town and Country2005 Dodge Grand Caravan2004 Chrysler Town and Country2004 Dodge Grand Caravan
  Associated Documents

  • DownloadMC-10076430-0001.pdf↗
• February 12, 2015•Document ID: 10229181

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  9003215

  Date Added:

  January 9, 2023

  Manufacturer:

  DODGE

  Summary

  Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

  Associated Products (150)

  2008 Chrysler 3002008 Chrysler 300C2008 Chrysler Aspen2008 Chrysler Crossfire2008 Chrysler Pacifica2008 Chrysler PT Cruiser2008 Chrysler Sebring2008 Chrysler Town and Country2008 Chrysler Voyager2008 Dodge Avenger2008 Dodge Caliber2008 Dodge Challenger2008 Dodge Charger2008 Dodge Dakota2008 Dodge Durango2008 Dodge Grand Caravan2008 Dodge Journey2008 Dodge Magnum2008 Dodge Nitro2008 Dodge Ram+ 130 more
  Associated Documents

  • DownloadMC-10229181-0001.pdf↗
• February 12, 2015•Document ID: 10223602

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  9003215

  Date Added:

  October 17, 2022

  Manufacturer:

  DODGE

  Summary

  Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

  Associated Products (148)

  2008 Chrysler 3002008 Chrysler 300C2008 Chrysler Aspen2008 Chrysler Crossfire2008 Chrysler Pacifica2008 Chrysler PT Cruiser2008 Chrysler Sebring2008 Chrysler Town and Country2008 Chrysler Voyager2008 Dodge Avenger2008 Dodge Caliber2008 Dodge Challenger2008 Dodge Charger2008 Dodge Dakota2008 Dodge Durango2008 Dodge Grand Caravan2008 Dodge Journey2008 Dodge Magnum2008 Dodge Nitro2008 Dodge Ram+ 128 more
  Associated Documents

  • DownloadMC-10223602-0001.pdf↗