Ford Expedition Service Bulletins (2002)
102 manufacturer communications on file.
- July 13, 2020•Document ID: 10177863Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- TSB 20-2233
- Date Added:
- August 6, 2020
- Manufacturer:
- FORD
SummaryThis article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.
Associated Products (195)2020 Ford Edge2020 Ford Escape2020 Ford Expedition2020 Ford Explorer2020 Ford F-1502020 Ford F-2502020 Ford F-3502020 Ford F-4502020 Ford F-5502020 Ford Fusion2020 Ford Mustang2020 Lincoln Aviator2020 Lincoln Continental2020 Lincoln Corsair2020 Lincoln MKZ2020 Lincoln Nautilus2020 Lincoln Navigator2019 Ford Edge2019 Ford Expedition2019 Ford Explorer+ 175 moreAssociated Documents - February 7, 2019•Document ID: 10156863Service Bulletin/Repair InstructionsEQUIPMENT; STRUCTURE
- Mfr Comm. #:
- TSB 19-2026
- Date Added:
- April 8, 2019
- Manufacturer:
- FORD
SummarySome 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Associated Products (185)2018 Ford Edge2018 Ford Explorer2018 Ford F-1502018 Ford Fusion2018 Ford Mustang2018 Lincoln Continental2018 Lincoln MKX2018 Lincoln MKZ2017 Ford Edge2017 Ford Expedition2017 Ford Explorer2017 Ford F-1502017 Ford Fusion2017 Ford Mustang2017 Lincoln Continental2017 Lincoln MKX2017 Lincoln MKZ2017 Lincoln Navigator2016 Ford Edge2016 Ford Expedition+ 165 moreAssociated Documents - February 7, 2019•Document ID: 10155551Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- TSB 19-2026
- Date Added:
- April 1, 2019
- Manufacturer:
- FORD
SummarySome 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Associated Products (197)2018 Ford Edge2018 Ford Explorer2018 Ford F-1502018 Ford F-2502018 Ford F-3502018 Ford F-4502018 Ford F-5502018 Ford F-6502018 Ford F-7502018 Ford Fusion2018 Ford Mustang2018 Lincoln Continental2018 Lincoln MKX2018 Lincoln MKZ2017 Ford Edge2017 Ford Expedition2017 Ford Explorer2017 Ford F-1502017 Ford F-2502017 Ford F-350+ 177 moreAssociated Documents - October 1, 2007•Document ID: 10023943Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:ENGINE
- Mfr Comm. #:
- 07212
- Date Added:
- February 21, 2008
- Manufacturer:
- FORD
SummarySOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
Associated Products (87)2008 Ford Crown Victoria2008 Ford F-1502008 Mercury Grand Marquis2007 Ford Crown Victoria2007 Ford F-1502007 Lincoln Town Car2007 Mercury Grand Marquis2006 Ford Crown Victoria2006 Ford Explorer2006 Ford F-1502006 Lincoln Town Car2006 Mercury Grand Marquis2006 Mercury Mountaineer2005 Ford Crown Victoria2005 Ford Explorer2005 Ford F-1502005 Lincoln Town Car2005 Mercury Grand Marquis2005 Mercury Mountaineer2004 Ford Crown Victoria+ 67 moreAssociated Documents - November 14, 2005•Document ID: 10018745Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING
- Mfr Comm. #:
- 041601
- Date Added:
- January 13, 2006
- Manufacturer:
- MERCURY
SummaryWDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
Associated Products (141)2006 Ford Crown Victoria2006 Ford E-1502006 Ford E-2502006 Ford E-3502006 Ford E-4502006 Ford Escape2006 Ford Expedition2006 Ford F-1502006 Ford F-2502006 Ford F-3502006 Ford F-4502006 Ford F-5502006 Ford Five Hundred2006 Ford Mustang2006 Ford Taurus2006 Lincoln LS2006 Lincoln Navigator2006 Lincoln Town Car2006 Mercury Grand Marquis2006 Mercury Mariner+ 121 moreAssociated Documents - June 7, 2005•Document ID: 10014138Service Bulletin/Repair InstructionsSEAT BELTS:FRONT:RETRACTOR
- Mfr Comm. #:
- 042421
- Date Added:
- April 28, 2005
- Manufacturer:
- FORD
SummarySAFETY BELT RETRACTION SPEED. *TT
Associated Products (132)2006 Ford E-1502006 Ford E-2502006 Ford E-3502006 Ford E-4502006 Ford Escape2006 Ford Expedition2006 Ford F-1502006 Ford F-2502006 Ford F-3502006 Ford F-4502006 Ford F-5502006 Ford F-6502006 Ford F-7502006 Ford Freestar2006 Ford Ranger2006 Ford Taurus2005 Ford Crown Victoria2005 Ford Escape2005 Ford Expedition2005 Ford Explorer+ 112 moreAssociated Documents - April 1, 2005•Document ID: 10017892Service Bulletin/Repair InstructionsPOWER TRAIN:AXLE ASSEMBLY
- Mfr Comm. #:
- 05618
- Date Added:
- December 7, 2005
- Manufacturer:
- LINCOLN
SummaryREAR AXLE NOISE REPAIR. *TT
Associated Products (37)2005 Ford Expedition2005 Ford Explorer2005 Ford F-1502005 Lincoln Aviator2005 Lincoln Navigator2005 Mercury Mountaineer2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Lincoln Aviator2004 Lincoln Navigator2004 Mercury Mountaineer2003 Ford Expedition2003 Ford Explorer2003 Ford F-1502003 Lincoln Aviator2003 Lincoln Navigator2003 Mercury Mountaineer2002 Ford Expedition2002 Ford Explorer+ 17 moreAssociated Documents - March 21, 2005•Document ID: 10014685Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
- Mfr Comm. #:
- 0554
- Date Added:
- May 5, 2005
- Manufacturer:
- FORD
SummaryUSE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
Associated Products (27)2004 Ford Expedition2004 Ford F-1502004 Ford F-2502004 Ford F-3502004 Ford F-4502004 Ford F-5502003 Ford Expedition2003 Ford F-1502003 Ford F-Super Duty2002 Ford Expedition2002 Ford F-1502002 Ford F-Super Duty2001 Ford Expedition2001 Ford F-1502001 Ford F-Super Duty2000 Ford Expedition2000 Ford F-1502000 Ford F-Super Duty1999 Ford Expedition1999 Ford F-150+ 7 moreAssociated Documents - March 7, 2005•Document ID: 10014666Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- 05417
- Date Added:
- May 5, 2005
- Manufacturer:
- FORD
SummaryINTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
Associated Products (29)2004 Ford Expedition2004 Ford F-1502004 Ford F-2502004 Ford F-3502004 Ford F-4502004 Ford F-5502003 Ford Expedition2003 Ford F-1502003 Ford F-Super Duty2002 Ford Expedition2002 Ford F-1502002 Ford F-Super Duty2001 Ford Expedition2001 Ford F-1502001 Ford F-Super Duty2000 Ford Expedition2000 Ford F-1502000 Ford F-Super Duty1999 Ford Expedition1999 Ford F-150+ 9 moreAssociated Documents - January 1, 2005•Document ID: 10016789Service Bulletin/Repair InstructionsSUSPENSION:REAR
- Mfr Comm. #:
- 050618
- Date Added:
- October 7, 2005
- Manufacturer:
- LINCOLN
SummaryREAR AXLE NOISE REPAIR. *SC
Associated Products (34)2005 Ford Expedition2005 Ford Explorer2005 Ford F-1502005 Lincoln Navigator2005 Mercury Mountaineer2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Lincoln Navigator2004 Mercury Mountaineer2003 Ford Expedition2003 Ford Explorer2003 Ford F-1502003 Lincoln Navigator2003 Mercury Mountaineer2002 Ford Expedition2002 Ford Explorer2002 Ford F-1502002 Lincoln Navigator2002 Mercury Mountaineer+ 14 moreAssociated Documents - December 31, 2004•Document ID: 10008201Service Bulletin/Repair InstructionsELECTRICAL SYSTEM
- Mfr Comm. #:
- 0471
- Date Added:
- July 23, 2004
- Manufacturer:
- FORD
SummaryWARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
Associated Products (45)2005 Ford Escape2004 Ford Escape2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Ford F-2502004 Ford F-3502004 Ford F-4502004 Ford F-5502004 Ford Freestar2004 Lincoln Aviator2004 Lincoln Navigator2004 Mercury Mountaineer2003 Ford Escape2003 Ford Expedition2003 Ford Explorer2003 Ford F-2502003 Ford F-3502003 Ford F-4502003 Ford F-550+ 25 moreAssociated Documents - December 27, 2004•Document ID: 10014165Service Bulletin/Repair InstructionsSTRUCTURE:BODY
- Mfr Comm. #:
- 04251
- Date Added:
- April 29, 2005
- Manufacturer:
- FORD
SummaryALUMINUM CORROSION - SERVICE TIP. *TT
Associated Products (62)2005 Ford Explorer2005 Mercury Mountaineer2004 Ford Crown Victoria2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Ford Ranger2004 Ford Taurus2004 Lincoln LS2004 Lincoln Navigator2004 Lincoln Town Car2004 Mercury Grand Marquis2004 Mercury Mountaineer2004 Mercury Sable2003 Ford Crown Victoria2003 Ford Expedition2003 Ford Explorer2003 Ford F-1502003 Ford Ranger2003 Ford Taurus+ 42 moreAssociated Documents - December 13, 2004•Document ID: 10014062Service Bulletin/Repair InstructionsVISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW
- Mfr Comm. #:
- 04189
- Date Added:
- April 28, 2005
- Manufacturer:
- FORD
SummaryREAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
Associated Products (115)2005 Ford Crown Victoria2005 Ford Escape2005 Ford Expedition2005 Ford Explorer2005 Ford F-1502005 Ford Five Hundred2005 Ford Focus2005 Ford Freestar2005 Ford Mustang2005 Ford Taurus2005 Lincoln Aviator2005 Lincoln LS2005 Lincoln Navigator2005 Lincoln Town Car2005 Mercury Grand Marquis2005 Mercury Mariner2005 Mercury Montego2005 Mercury Mountaineer2005 Mercury Sable2004 Ford Crown Victoria+ 95 moreAssociated Documents - December 13, 2004•Document ID: 10014086Service Bulletin/Repair InstructionsPOWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
- Mfr Comm. #:
- 042107
- Date Added:
- April 28, 2005
- Manufacturer:
- FORD
SummaryGENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
Associated Products (212)2005 Ford Crown Victoria2005 Ford E-2502005 Ford E-3502005 Ford E-4502005 Ford Escape2005 Ford Expedition2005 Ford Explorer2005 Ford F-1502005 Ford F-2502005 Ford F-3502005 Ford Five Hundred2005 Ford Focus2005 Ford Freestar2005 Ford Mustang2005 Ford Ranger2005 Ford Taurus2005 Ford Thunderbird2005 Lincoln Aviator2005 Lincoln LS2005 Lincoln Navigator+ 192 moreAssociated Documents - October 1, 2004•Document ID: 10010731Service Bulletin/Repair InstructionsFUEL SYSTEM, OTHER
- Mfr Comm. #:
- 18217
- Date Added:
- December 7, 2004
- Manufacturer:
- FORD
SummaryMULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
Associated Products (57)2005 Ford Escape2005 Lincoln Navigator2004 Ford Escape2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Ford F-2502004 Ford F-3502004 Ford F-4502004 Ford F-5502004 Ford F-6502004 Ford F-7502004 Lincoln Aviator2004 Lincoln Navigator2004 Mercury Mountaineer2003 Ford Escape2003 Ford Expedition2003 Ford Explorer2003 Ford F-1502003 Ford F-250+ 37 moreAssociated Documents - September 6, 2004•Document ID: 10013116Service Bulletin/Repair InstructionsELECTRICAL SYSTEM
- Mfr Comm. #:
- 04174
- Date Added:
- April 8, 2005
- Manufacturer:
- MERCURY
SummaryMALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
Associated Products (116)2004 Ford Crown Victoria2004 Ford E-2502004 Ford E-3502004 Ford E-4502004 Ford Escape2004 Ford Expedition2004 Ford Explorer2004 Ford F-2502004 Ford F-3502004 Ford F-4502004 Ford F-5502004 Ford Focus2004 Ford Freestar2004 Ford Mustang2004 Ford Ranger2004 Ford Taurus2004 Ford Thunderbird2004 Lincoln Aviator2004 Lincoln LS2004 Lincoln Navigator+ 96 moreAssociated Documents - September 1, 2004•Document ID: 10010001Service Bulletin/Repair InstructionsSTEERING:LINKAGES:TIE ROD ASSEMBLY
- Mfr Comm. #:
- 04L19
- Date Added:
- November 3, 2004
- Manufacturer:
- FORD
SummaryCUSTOMER MAINTENANCE REMINDER - LITERATURE PROGRAM 04L19 - TIE ROD INSPECTION PROCEDURE. *TT
Associated Products (20)2002 Ford Expedition2002 Ford F-1502002 Lincoln Navigator2001 Ford Expedition2001 Ford F-1502001 Lincoln Navigator2000 Ford Expedition2000 Ford F-1502000 Lincoln Navigator1999 Ford Expedition1999 Ford F-1501999 Ford F-2501999 Lincoln Navigator1998 Ford Expedition1998 Ford F-1501998 Ford F-2501998 Lincoln Navigator1997 Ford Expedition1997 Ford F-1501997 Ford F-250Associated Documents - August 23, 2004•Document ID: 10011162Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:ENGINE
- Mfr Comm. #:
- 031404
- Date Added:
- January 6, 2005
- Manufacturer:
- FORD
SummaryENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
Associated Products (120)2005 Ford Crown Victoria2005 Ford E-2502005 Ford E-3502005 Ford E-4502005 Ford Escape2005 Ford Expedition2005 Ford Explorer2005 Ford F-1502005 Ford F-2502005 Ford F-3502005 Ford F-4502005 Ford F-5502005 Ford Focus2005 Ford Mustang2005 Ford Taurus2005 Ford Thunderbird2005 Lincoln Aviator2005 Lincoln LS2005 Lincoln Navigator2005 Lincoln Town Car+ 100 moreAssociated Documents - August 9, 2004•Document ID: 10011159Service Bulletin/Repair InstructionsVISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
- Mfr Comm. #:
- 041514
- Date Added:
- January 5, 2005
- Manufacturer:
- LINCOLN
SummaryREAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
Associated Products (102)2005 Ford Escape2005 Ford Focus2005 Ford Freestar2004 Ford Crown Victoria2004 Ford Escape2004 Ford Expedition2004 Ford Explorer2004 Ford F-1502004 Ford Focus2004 Ford Freestar2004 Ford Mustang2004 Ford Taurus2004 Ford Thunderbird2004 Lincoln Aviator2004 Lincoln LS2004 Lincoln Navigator2004 Lincoln Town Car2004 Mercury Grand Marquis2004 Mercury Mountaineer2004 Mercury Sable+ 82 moreAssociated Documents - July 12, 2004•Document ID: 10009321Service Bulletin/Repair InstructionsVISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
- Mfr Comm. #:
- 031501
- Date Added:
- September 23, 2004
- Manufacturer:
- FORD
SummaryINOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT
Associated Products (105)2005 Ford Escape2005 Ford Focus2005 Ford Freestar2004 Ford Crown Victoria2004 Ford Escape2004 Ford Expedition2004 Ford Explorer2004 Ford Focus2004 Ford Freestar2004 Ford Mustang2004 Ford Taurus2004 Ford Thunderbird2004 Lincoln Aviator2004 Lincoln LS2004 Lincoln Navigator2004 Lincoln Town Car2004 Mercury Grand Marquis2004 Mercury Mountaineer2004 Mercury Sable2003 Ford Crown Victoria+ 85 moreAssociated Documents