2021-2022 Toyota Paint Stains After Rapgard Removal TSB

Toyota has released a Technical Service Bulletin (TSB) addressing a specific paint issue affecting various 2021-2022 model year vehicles. This TSB, identified by NHTSA ID 10224108, provides guidance for diagnosing and repairing "Toyota Rapgard paint stains" that can appear after the removal of the Rapgard protective film.

Symptoms

Owners of affected 2021-2022 Toyota vehicles may notice paint stains on their vehicle's exterior after the Rapgard protective film has been removed. These stains might initially appear to be located under the clear coat of the paint finish.

However, the TSB clarifies that these paint stains are typically found under wrinkles in the Rapgard film itself. The wrinkles can trap moisture, which then causes staining on the paint, particularly on horizontal surfaces such as the hood, roof, and trunk areas.

Diagnosis and Trigger Conditions

The primary condition for these paint stains to occur is the prior application and subsequent removal of Rapgard protective film. The issue is triggered when wrinkles in the Rapgard film allow water to become trapped underneath.

This trapped moisture, especially on flat, horizontal surfaces, can lead to the visible paint stains. When diagnosing, technicians should look for evidence of where the Rapgard film was applied and where wrinkles might have allowed moisture ingress.

Repair Procedure Summary

Toyota's TSB outlines a specific repair procedure to address the "Toyota Rapgard paint stains." While the full details are provided within the bulletin for technicians, the general approach involves specialized techniques to remove the stains caused by the trapped moisture.

This procedure aims to correct the discoloration without requiring extensive repainting, focusing on the affected areas where the Rapgard film was previously present. Dealers are instructed to follow the detailed steps provided in the bulletin to ensure proper resolution of the condition.

Owner Action

If you own a 2021-2022 Toyota vehicle and observe paint stains after the removal of Rapgard protective film, it is recommended to contact your authorized Toyota dealership. Inform them about the issue and mention the potential for "Toyota Rapgard paint stains" as described in TSB NHTSA ID 10224108.

Your dealership will be able to diagnose the condition according to the TSB and perform the necessary repair procedure. Since this is a manufacturer communication, the repair is typically covered under warranty if your vehicle meets the specified conditions.

This article is based on information from NHTSA ID 10224108.