Ford F-Super Duty Complaints

417 consumer complaints on file.

#10682031February 8, 2015
SEAT BELTS
MY DRIVER SIDE FRONT SEAT BELT WILL COME UNBUCKLED FOR NO APPARENT REASON.NO MATTER SPEED ANGLE ETC. *JS
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10670815January 7, 2015
FUEL SYSTEM, DIESEL, ELECTRICAL SYSTEM, POWER TRAIN
THIS ACCELERATOR PEDAL WAS REPLACED BY FORD IN A FACTORY RECALL ON APRIL 2011. AT THE TIME THE ORIGINAL PEDAL WORKED FINE BUT IT WAS CHANGED OUR ANYWAY. THE REPLACEMENT PEDAL FAILED ON 12/15/14. DURING FAILURE, THE VEHICLE ENGINE COMPLETELY LOSES POWER AND GOES BACK TO IDLE. DURING CERTAIN MANEUVERS THIS IS A VERY DANGEROUS SITUATION, SUCH AS ACCELERATING TO MERGE ON THE FREEWAY OR PULLING OUT FROM A STOP SIGN IN TRAFFIC. I HAVE READ OF MANY INSTANCES WHERE THIS HAS HAPPENED TO OTHER FORD OWNERS. FORD NEEDS TO COME UP WITH A REPLACEMENT THAT IS RELIABLE AS THIS IS A KEY COMPONENT TO SAFE VEHICULAR TRAVEL. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10670813January 7, 2015
ENGINE, FUEL SYSTEM, DIESEL
ENGINE,6.0 DIESEL WAS LOOSING WATER. TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE HEAD GASKETS WERE BLOWN AND THAT THE HEAD BOLTS WERE SOFT AND HAD STRETCHED. THIS IS A KNOWN FAULT WITH THIS ENGINE ACCORDING TO THE DEALER. IF IT IS A KNOWN FAULT, WHY HASN'T THERE BEEN A RECALL TO FIX THIS. I HAVE NEVER KNOWN AN ENGINE TO HAVE BLOWN HEAD GASKETS AT 104,551 MILES. THERE ARE NUMEROUS SERVICE BULLETINS ON THIS PROBLEM. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10662570December 6, 2014
FUEL SYSTEM, DIESEL
FUEL INJECTORS PLUGGED RESULTING IN LOSS OF POWER. HAPPENED REPEATEDLY OVER THE YEARS. NOW IT APPEARS TO BE DELAMINATING FUEL TANK LINER. APPEARS TO BE A WIDESPREAD PROBLEM. FORD WON'T TAKE RESPONSIBILITY. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10640536October 1, 2014
POWER TRAIN
VEHICLE CAN SHIFT OUT OF PARK WHEN KEY IS IN "ACCESSORIES" MODE WITHOUT PUTTING PRESSURE ON BRAKE PEDAL. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10637838September 21, 2014
ENGINE
SPARK PLUG SHOOTOUT/ SPARK PLUG THREAD FAILURE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10631889September 9, 2014
ENGINE
SPARK PLUG BLEW OUT OF ALUMINUM HEAD CAUSING UNBURNED FUEL TO IGNITE FROM COIL IGNITION. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10630671September 4, 2014
ENGINE
FORD F250 2001 6.8 V-10 SPARK PLUG BLOW OUT I JUST HAD TWO OF MY TEN PLUGS BLOW OUT ON MY 2001 F250 GAS 6.8 V-10 WITH 161K MILES. I TUNED UP THE ENGINE AT THE RECOMMENDED 100K MILES USING THE SPECIFIED PROCEDURES FOR THIS ENGINE. I KNEW THERE WAS A PROBLEM WITH THIS ENGINE AND WAS EXTREMELY CAREFUL DURING THE TUNE-UP AND PLUG REPLACEMENT. I AM A CERTIFIED AIRCRAFT MECHANIC WITH FAA INSPECTION AUTHORIZATION. I USED A CERTIFIED TORQUE WRENCH TO INSTALL THE PLUG WITH THE CORRECT TORQUE. THERE WAS NO ERROR IN TECHNIQUE OR INSTALLATION ON THIS SPARK PLUG REPLACEMENT. I JUST PAID $720 TO HAVE TWO SPARK PLUG HELI-COIL INSERTS DONE ON THIS ENGINE THAT BLEW OUT THE TWO FRONT LEFT PLUGS. THERE IS A SIMILAR PROCEDURE FOR AIRCRAFT ALUMINUM CYLINDERS (CALLED JUGS) WITH STRIPPED SPARK PLUG BOSS DEFECTS. AN AIRCRAFT SPARK PLUG HAS A LARGER 18MM DIAMETER PLUG WITH FULL DEPTH THREADS (NOT THE ? THREAD OF THE FORD V-10 AND OTHER FORD ENGINE DESIGNS). AIRCRAFT SPARK PLUGS ARE TORQUED TO 35 FT/LBS (VS THE 8.9 FT/LBS (107 IN/LBS) SPECIFIED BY FORD). THE MAXIMUM RPM OF MOST AIRCRAFT ENGINES IS 2700 RPM AS OPPOSED TO 6000+ RPM IN THE FORD ENGINES. THIS RESULTS IN A SIGNIFICANTLY LESS STRESS ON THE PLUG BOSS AREA THAT IT WOULD HAVE IN A FORD ENGINE. THE ENGINEERING THOUGHT THAT WENT INTO THIS FORD DESIGN IS TOTALLY NONSENSICAL OR NON-EXISTENT. THERE IS NO LOGICAL REASON THAT THEY SHOULD DESIGN THIS THREAD DEPTH WITH ? DEPTH IN AN ALUMINUM HEAD INSTEAD OF THE FULLY AVAILABLE 7/8? OF THE SPARK PLUG THREADS THAT ARE INSTALLED. THIS IS A GROSS ERROR IN DESIGN CONSIDERATION THAT HAS RESULTED IN THOUSANDS OF SPARK PLUGS BLOWING OUT OF FORD ALUMINUM HEADS. HOW LONG BEFORE MY REMAINING 8 PLUGS BLOW? WHERE WILL I BE WHEN IT HAPPENS? WHAT WILL BE THE RESULTANT DAMAGE TO THE ENGINE, VEHICLE OR PERSONS IN THE TRUCK? HOW MUCH WILL IT COST TO REPAIR? *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10630251September 2, 2014
FUEL/PROPULSION SYSTEM
AFTER BACKING MY CAMPING TRAILER INTO MY DRIVEWAY AFTER A 4 HOUR TRIP I NOTICED FUEL ON THE TRAILER TONGUE AND SMELLED A STRONG SMELL OF DIESEL. LOOKING UNDER THE TRUCK WHILE IT WAS STILL RUNNING I OBSERVED DIESEL FUEL POURING OUT ON THE GROUND FROM THE MOTOR. I QUICKLY SHUT THE MOTOR OFF BEFORE A FIRE RESULTED FROM THE HOT MOTOR. LATER, AFTER SEARCHING FOR THE SOURCE OF THE LEAK IT WAS FOUND THAT A METAL CLIP THAT WAS SECURED AROUND A STEEL FUEL LINE AND HAD RUBBED THROUGH THE LINE CAUSING FUEL TO LEAK OUT ON TOP OF THE MOTOR. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10629874September 1, 2014
ENGINE
SPARK PLUG BLEW OUT WHILE TRAVELING ON NARROW MOUNTAIN ROAD CAUSING ENGINE TO STALL LOSING POWER STEERING. STEERED INTO THE MOUNTAIN SIDE TO PREVENT HEAD ON COLLISION. THERE HAVE BEEN SEVERAL ENGINE FIRES DUE TO PLUG BLOWING OUT OF CYLINDER HEAD AND FUEL NOT PROPERLY BURNING. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10629052August 28, 2014
ENGINE, FUEL/PROPULSION SYSTEM, WHEELS
THE PROBLEM: 6.0L HEAD BOLTS. PROBABLY THE MOST WELL-KNOWN AND PROBLEMATIC IS THE ISSUE WITH THE FACTORY HEAD BOLTS. ESSENTIALLY, THE BOLTS STRETCH, WHICH RESULTS IN A BLOWN HEAD GASKET. FORD IS AWARE OF THIS PROBLEM IS WHY THERE IS A LAWSUITE PENDING DUE TO THIS ISSUE AND OTHERS WITH THIS 6.0L ENGINE. THE PROBLEM: EGR COOLER THE 6.0L DIESEL HAS A BAD REPUTATION FOR BLOWN HEAD GASKETS AND STICKING EGR (EXHAUST GAS RECIRCULATION) VALVE. WHILE STRETCHING HEAD BOLTS ARE PARTLY TO BLAME FOR THE HEAD GASKET ISSUE, PROGRAMMERS THAT TURN UP THE POWER IN YOUR 6.0L TRUCK ARE GUILTY CULPRITS AS WELL. SIMPLY PUT, THE STOCK EGR COOLER CANNOT KEEP UP WITH FILTERING A MODIFIED 6.0L. A FAILING EGR COOLER CAN CAUSE YOUR TRUCK TO OVERHEAT, RUN POORLY, AND ADD TO THE POTENTIAL FOR HEAD GASKET FAILURE. THE PROBLEM: VACUUM LEAK ALTHOUGH THE SUPER DUTY USES UNIT BEARINGS UP FRONT FROM THE FACTORY, THE TRUCKS ARE STILL EQUIPPED WITH SELECTABLE HUBS. MANY OF THE EARLY TRUCKS WERE EQUIPPED WITH FORD-SPECIFIC HUBS WHICH HAD AN AUTO AND ON SETTING ONLY. THESE HUBS WERE VACUUM-ASSISTED AND KNOWN TO BE PROBLEMATIC. A LEAKING OR DRY-ROTTED VACUUM LINE IS NOT UNCOMMON TO FIND, NOR IS A DAMAGED HUB ACTUATOR. PICTURED HERE IS A QUICK TRAIL FIX THAT USES A STICK TO PLUG A VACUUM LINE THAT WAS LEAKING AND NO LONGER NEEDED BECAUSE THE TRUCK WAS OUTFITTED WITH AFTERMARKET HUBS. THE PROBLEM: FRONT UNIT BEARINGS BIG TIRES AND UNIT BEARINGS DON'T ALWAYS MIX WELL. EVEN IN THE FACTORY CONFIGURATION, THE NON-SERVICEABLE UNIT BEARINGS HAVE A LIMITED LIFE CYCLE. THE EASY WAY TO CHECK FOR A BAD UNIT BEARING IS BY JACKING UP THE FRONT AXLE, ONE SIDE AT A TIME. YOU'LL WANT TO RAISE THE TIRE OFF OF THE GROUND ENOUGH SO THAT A PRYBAR CAN BE PLACED UNDER THE BOTTOM OF THE TIRE. YOU CAN ALSO USE YOUR HANDS TO TEST THIS, BUT THE PRYBAR WILL GIVE YOU EXTRA LEVERAGE. ISSUE RECALL. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10628002August 25, 2014
SERVICE BRAKES
FRONT BRAKES OVER HEATED SAW, SMOKE ON LEFT FRONT , STOPPED TO FIND BOTH FRONT CALIPERS WERE HANGING UP. REPLACE BOTH CALIPERS AND BRAKE FLUID. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10626186August 18, 2014
SERVICE BRAKES, ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL
MY F-250 FORD DIESEL TRUCK CAUGHT FIRE WHILE IT WAS PARKED. ELECTRONIC BRAKE CONTROL ABS MODULE BURNED AND CRUISED CONTROL STOPPED WORKING. WIRING HARNESS WAS BURNED AWAY FROM THE ABS MODULE. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10621088August 9, 2014
ENGINE
WAS DRIVING DOWN HIGHWAY AT 50MPH WITH NO LOAD AND HEARD LOAD POP UNDER HEAD AND THEN A CONSTANT BLOWING NOISE. PULLED OVER AND FOUND THAT THE THIRD SPARK PLUG ON PASSENGERS SIDE HAD BLOWN OUT AND WAS LAYING ON TOP OF MOTOR ALONG WITH COIL PACK HAD BROKE OFF. HAD TO USE A KIT TO TAP OUT HOLE AND INSTALL INSERT. PROBABLY WILL BE MORE PROBLEMS IN FUTURE BUT WE WILL SEE. JUST DON'T SEEM SAFE FOR THAT TO HAPPEN WITH THE FIRE THREAT THAT COULD CAUSE. AS A LOCAL FIRE CHIEF I HAVE SCENE HOW FAST A VEHICLE FIRE CAN SPREAD. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10608732July 7, 2014
SERVICE BRAKES
BRAKE LINE FAILED CATASTROPHICALLY DUE TO CORROSION RESULTING IN LOSS OF ALL BRAKES AFTER ONLY 9.5 YEARS AND 67000 MILES. *JS
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10595607June 2, 2014
STEERING
THE FIRST TIME, I WAS MAKING A LEFT HAND TURN FROM AN OFF RAMP AND COMPLETELY LOST CONTROL OF THE STEERING FOR APPROXIMATELY 3 SECONDS, THE WHEELS WERE GOING FROM LEFT TO RIGHT. I IMMEDIATELY PULLED TO THE SIDE OF THE ROAD TO SEE IF SOMETHING WAS BROKE. I DID NOT SEE ANYTHING. I LIMPED TO MY MECHANIC SHOP AND TOLD HIM WHAT HAPPENED. I LEFT THE VEHICLE WITH HIM FOR 2 DAYS HE WAS NOT ABLE TO DUPLICATE THE STEERING PROBLEM. HE DID DO MUCH RESEARCH ONLINE AND WITH ONE OF HIS FRIENDS THAT IS A MECHANIC AT FORD AND HE SAID IT IS A MAJOR FLAW BUT, FORD IS NOT DOING ANYTHING ABOUT IT. I THEN CALLED FORD TO SEE IF THEY WOULD DO ANYTHING AND THEY SAID THEY ARE NOT AWARE OF A PROBLEM AND IT WAS OUT OF WARRANTY, SO I WOULD HAVE TO PAY FOR ANY REPAIRS, IT HAS ALSO HAPPEN 2 OTHER TIMES FOR A TOTAL OF 3. I PURCHASED THE VEHICLE IN APRIL OF 2014 AND IT HAD NO CAR FAX ISSUES AT ALL. I FOUND OUT I AM THE 3RD OWNER OF THE VEHICLE AND IN THE PROCESS OF FINDING OUT WHO THE OTHER 2 ARE. I FIND IT HARD TO BELIEVE THAT THEY DID NOT HAVE THE SAME PROBLEM I AM HAVING, AND DID NOT TAKE IT BACK TO FORD DUE TO THE FACT THAT IS WAS STILL UNDER WARRANTY. AND, MYSTERIOUSLY NOTHING COMES UP ON CAR FAX. SOUNDS TO ME LIKE FORD IS HIDING SOMETHING. PLEASE HELP BEFORE SOMEONE GETS SERIOUSLY HURT OF KILLED. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10585825May 1, 2014
VISIBILITY:REARVIEW MIRRORS/DEVICES
VEHICLE EQUIPPED WITH POWER RETRACTING MIRRORS. HAD MY HAND ON THE SWITCH AND ON THE DOOR FRAME WHEN I RETRACTED THE MIRRORS DUE TO A NARROW STREET IN HIGHLANDS NJ. THE MIRROR CLOSED AND CRUSHED MY FINGER BETWEEN THE DOOR AND THE ELECTRIC MIRROR ASSY. WILL BE SEEKING MEDICAL ASSISTANCE FOR FINGER. VEHICLE SHOULD BE EQUIPPED WITH SENSOR NOT TO ALLOW THIS TO HAPPEN. COULD HAVE BEEN EXTREMELY DANGEROUS TO DRIVER IF I WAS GOING AT A HIGH RATE OF SPEED TO THE SHOCKING PAIN CAUSED WHEN THE MIRROR IMPACTED MY FINGER.... *TR
Crash:
No
Fire:
No
Injuries:
1
Deaths:
0
#10583894April 21, 2014
STEERING, SUSPENSION, WHEELS
ON SEVERAL OCCASIONS, WHILE TRAVELING AT SPEEDS BETWEEN 60 AND 70 MPH ON HIGHWAYS WITH POTHOLES, I HIT THE POTHOLES AND IMMEDIATELY FELT A VIOLENT SHAKING OR SHIMMY IN THE FRONT WHEELS. THE SHIMMY OCCURS IN WHICH EVER TIRE HITS THE HOLE AND WILL STOP AS SOON AS I REDUCE SPEED TO ABOUT 40 MPH. THERE IS NO EVIDENCE OF TIE ROD WEAR OR ANY OTHER REPAIRABLE PROBLEMS. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10583644April 19, 2014
ENGINE
THIS WAS THE RECALL DRIVEABITITY. PERFORMED BY SELLING DEALER FORD OF WALLA WALLA UNDER WARRANTY. FORM WILL NOT ACCEPT PARTS. REPLACED EP SENSOR DID RECALL MAINTENANCE 59B01 AND RECALL DIESEL ENGINE01F0Z14. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10579540April 14, 2014
STEERING
1999.5 FORD-F350 DIESEL STEERING SECTOR SHAFT SNAPPED. DRIVING DOWN HIGHWAY, STEERING WHEEL WAS OFF 1/4 TURN. IN PARKING LOT, SHAFT SNAPPED AND STEERING WHEEL SPUN FREELY WITHOUT ANY WHEEL MOVEMENT. LOOKS LIKE THERE WAS AN INVESTIGATION, ACTION # EA01009 (SECTOR SHAFT FRACTURES) BUT NO RECALL. CHAT BOARDS HAVE THIS HAPPENING WAY TOO OFTEN. THE ONLY THINGS ON A CAR THAT SHOULD NOT BREAK ARE THE BREAKS AND THE STEERING! *JS
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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