2022 BMW Gasket Set Return Bulletin TEC797

BMW AG has issued Parts Bulletin TEC797, also known as C32-1025-0655, to address a quality concern with certain gasket sets. This bulletin mandates the inspection and return of specific parts from dealer inventory. The BMW gasket set return is crucial to prevent the installation of potentially faulty components.

The bulletin applies to gasket sets with part number 11 42 9 888 806. These parts have been identified as having an "unknown design, incorrect composition." While the bulletin is primarily directed at dealers, it's important for owners of affected models, such as the 2022 BMW X1, 230i, and X2, to be aware of this quality control measure.

Affected Gasket Sets and Part Number

The BMW gasket set return specifically targets part number 11 42 9 888 806. These gasket sets are being returned because they contain an "unknown design, incorrect composition." This means the parts may not meet BMW's quality standards, potentially leading to performance issues or premature failure if installed in a vehicle. The bulletin includes visual aids to help differentiate between affected parts, labeled "n.i.O." (not OK), and non-affected parts, labeled "i.O." (OK).

Important Dealer Instructions

BMW has issued a critical warning regarding the affected inventory. Dealers are explicitly instructed that "Affected available inventory must not be sold." This directive underscores the importance of removing these potentially faulty gasket sets from the supply chain to maintain vehicle reliability and customer satisfaction. Any parts delivered and shipped that exhibit the incorrect design or composition are subject to this return action.

Gasket Set Return Procedure

For dealers, the process for the BMW gasket set return involves several steps. All affected part(s) must be returned to the respective Regional Distribution Center (RDC). The return must be submitted using a YR26 damage claim, specifying the order reason as BM2. It is essential to include a valid BMW delivery and delivery item number with the claim. Furthermore, the text of the TEC claim must clearly state "TEC797."

Should a dealer be unable to locate the delivery number, an IDS ticket must be submitted for assistance. This ticket should be directed to Parts Logistics>Returns>Claims>Quality>Claims. Following these steps ensures that the return is processed correctly and that the inventory is properly managed.

Key Deadlines for Returns and Claims

This parts bulletin, TEC797, is valid for a specific period. It commenced on October 13, 2025, and concludes on October 27, 2025. The deadline for filing a claim under TEC797 is October 27, 2025. All affected parts must be returned to the facing RDC no later than November 10, 2025. Adhering to these deadlines is crucial for dealers to ensure compliance and proper credit for the returned parts.

Reordering Information

Once affected gasket sets have been identified and returned, dealers are advised to reorder the same part number as needed. This ensures that genuine, correctly manufactured replacement parts are available for service and repair operations. The reordering process should follow standard BMW procedures to replenish inventory with compliant components.

NHTSA ID: 11024733