Chevrolet Express Complaints (2006)

46 consumer complaints on file.

#11747878July 2, 2026
UNKNOWN OR OTHER
I was driving approximately 70 mph on the highway when I came up behind a vehicle whose three brake lights were completely inoperative. The vehicle suddenly stopped, but there was no brake light illumination to warn following traffic. The only reason I realized the vehicle was stopping was because I was traveling on a slope and could see the vehicles ahead of it also slowing down. If the roadway had been level, I likely would not have known the vehicle was braking and could have rear-ended it at highway speed. This created a serious safety hazard and put me and other drivers at significant risk of a high-speed collision.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11723693March 11, 2026
ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER
Odometer Fraud. The contact owns a 2006 Chevrolet Express. It was discovered that there was a mileage discrepancy. The vehicle was a private sale. At the time of purchase, the vehicle mileage was 178,000, and at the time of registration, it was discovered that the mileage was 394,745.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11373786November 9, 2020
UNKNOWN OR OTHER
THE VEHICLE SECURITY LIGHT COMES ON INTERMITTENTLY FOR YEARS, I THEN CANNOT START THE VEHICLE. I HAVE REPORTED THE PROBLEM TO GM, I HAVE HAD IT TO THE CHEVROLET DEALERSHIP TWICE, WHICH COST ME OVER A THOUSAND DOLLARS FOR THEM TO REPLACE PARTS WHICH HAD NO EFFECT IN SOLVING THE PROBLEM. THE VEHICLE WILL NOT START UNTIL YOU TURN THE KEY TO THE ON POSITION, WAIT 10 MINUTES FOR THE LIGHT TO GO OUT, THEN TURN OFF THE IGNITION FOR 10 SECONDS, THEN IT WILL START. I HAVE PUT UP WITH IT FOR YEARS, BUT WHEN I AM STRANDED IN THE DEAD OF WINTER, THAT POSES A SAFETY HAZARD. YOUR REPORT WANTS TO KNOW WHEN IT HAPPENS, IT HAPPENS WITHOUT NOTICE, RHYME OR REASON, AT ANYTIME SINCE I BOUGHT IT IN 2009.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11016255August 18, 2017
ENGINE
BROKEN EXHAUST MANIFOLD BOLTS 4.8 V8 IN MOTION ON CITY STREET
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10970323April 3, 2017
SEATS
DRIVERS SEAT WAS LOOSE AND ON INSPECTION DEALER FOUND THAT THE RAIL WAS BROKEN, THE VAN ONLY HAS 72785 MILES. IF THE SEAT HAD COME LOSE WHILE VAN WAS IN MOTION, IT WOULD HAVE CAUSED AND ACCIDENT. I NOTICED IT WHEN I TOOK THE VAN FOR INSPECTION.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10894065August 8, 2016
SUSPENSION
TL* THE CONTACT OWNS A 2006 CHEVROLET EXPRESS. WHILE DRIVING 30 MPH, THE VEHICLE VIBRATED SEVERELY AND STOPPED WHEN THE BRAKE PEDAL WAS DEPRESSED. THE FAILURE OCCURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED, BUT THE CAUSE OF THE FAILURE WAS NOT FOUND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 40,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10887623July 21, 2016
ELECTRONIC STABILITY CONTROL (ESC), ENGINE, POWER TRAIN
I BOUGHT A CHEVROLET VAN EXPRESS WITH A 6.0 V8 ENGINE A YEAR AGO WITH ONLY 37000 MILES. APPROXIMATELY 2 MONTHS AFTER PURCHASE, I BEGAN HAVING TROUBLE WITH THE ENGINE AND STABILITRAK SYSTEM IN ADDITION TO THE LOW BEAM HEADLIGHT FAILURE DETAILED BELOW SAME ACROSS THE ENTIRE V8 6.0 ENGINES PRODUCED BY CHEVROLET. THE VAN VEHICLE SHOOK VIOLENTLY STRESSING ALL THE OCCUPANTS. WHILE TRAVELING ON THE HIGHWAY MY CHECK ENGINE AND TRACTION LIGHT ILLUMINATED SIMULTANEOUSLY. I WAS ALSO ALERTED THAT "ENGINE POWER WAS REDUCED" AND MY VEHICLE SHUT DOWN TWO TIMES IN A 30 MINUTE SPAN OF TIME. NOW WITH ONLY 41,000 MILES I HAVE PARKED THE VAN UNTIL A RECALL CORRECTS THE DANGEROUS SAFETY PROBLEMS. AGAIN WHILE TRAVELING ON THE HIGHWAY MY AIR BAG SENSOR WENT OFF WITH THE CHECK ENGINE AND TRACTION LIGHT AGAIN ILLUMINATED SIMULTANEOUSLY. THE VAN VEHICLE SHOOK VIOLENTLY STRESSING ALL THE OCCUPANTS. I WAS ALERTED THAT "ENGINE POWER WAS REDUCED" AND MY VEHICLE STOPPED COLD. I WILL NEVER BUY ANOTHER GM PRODUCT THEY ARE FRAUGHT WITH ELECTRICAL PROBLEMS. THIS IS CAUSING SAFETY ISSUES BEING IN A COMPROMISING POSITION 3 TIMES WITH 9 PEOPLE AND 2 ARE INFANTS IN THE VAN. RESEARCH SHOWS THIS TO BE AN ONGOING ISSUE. THIS HAS BEEN A NIGHTMARE. SOMETHING AS DRAMATIC AS A TOTAL ENGINE FAILURE IN A CAR THAT IS AS POPULAR AS THE V8 6.0 ENGINE IS A FRIGHTENING ISSUE THAT EVERYONE ACROSS THE INDUSTRY IS GOING TO WANT TO KNOW MORE ABOUT. F THE ENGINE WON'T RESTART . TTHE STEERING WILL FEEL INCREASINGLY HEAVIER, MAKING IT HARDER TO STEER. ALSO THE POWER BOOST FOR THE BRAKES DISAPPEARS AFTER ONE OR TWO APPLICATIONS, MAKING THE VAN HARDER TO STOP. IN THE AFFECTED VEHICLES, THE UNDERHOOD BUSSED ELECTRICAL CENTER (UBEC) HOUSING CAN EXPAND AND CAUSE THE HEADLAMP LOW BEAM RELAY CONTROL CIRCUIT WIRE TO BEND. IF THE WIRE IS REPEATEDLY BENT, IT MAY FRACTURE CAUSING A LOSS OF LOW BEAM HEADLAMP ILLUMINATION.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10860004April 18, 2016
ELECTRICAL SYSTEM, SUSPENSION, EXTERIOR LIGHTING
MAKE: CHEVROLET MODEL YEAR: 2006 MANUFACTURER: GENERAL MOTORS LLC REPORT RECEIPT DATE: MAY 14, 2014 NHTSA CAMPAIGN ID NUMBER: 14V251000 NHTSA ACTION NUMBER: EA13007 COMPONENT: EXTERIOR LIGHTING:HEADLIGHTS TTHE UNDERHOOD BUSSED ELECTRICAL CENTER (UBEC) HOUSING CAN EXPAND AND CAUSE THE HEADLAMP LOW BEAM RELAY CONTROL CIRCUIT WIRE TO BEND. IF THE WIRE IS REPEATEDLY BENT, IT MAY FRACTURE CAUSING A LOSS OF LOW BEAM HEADLAMP ILLUMINATION. THE LOSS OF LOW BEAM HEADLAMP ILLUMINATION WILL DECREASE THE DRIVER'S VISIBILITY, AS WELL AS THE VEHICLE'S CONSPICUITY TO OTHER MOTORISTS, INCREASING THE RISK OF A CRASH. REMEDY: SINCE THIS ENGINE V8 6.0 IS THE SAME ENGINE AND SAME PROBLEM IN ALL OTHER VEHICLES THE ENGINE IN USE SHOULD BE RECALLED NOT JUST THE VEHICLE PLATFORM. IT IS LUDICROUS TO ONLY RECALL VEHICLE MODELS SINCE ALL OF THE V8 6.0 ARE EXPERIENCING THE LOSS OF LOW BEAM HEADLIGHTS. THIS HEADLIGHT LOSS IS EXTENDED THROUGH 2013 FROM 2005. REMEDY: GM WILL NOTIFY OWNERS, AND DEALERS WILL INSTALL A JUMPER WIRE TO CORRECT. GM'S NUMBER FOR THIS RECALL IS 13146. NOTE: MODEL YEAR 2008-2013 CHEVROLET CORVETTES WILL BE COVERED UNDER CUSTOMER SATISFACTION PROGRAM NUMBER 14203 FOR THE SAME ISSUE. THIS RECALL SHOULD EXTEND TO ALL USERS OF THE V8 6.0 ENGINE SINCE THERE ARE MANY MODELS WITH A LOSS OF LOW BEAM HEADLIGHTS, INCREASING THE RISK OF A FATAL CRASH. THE VEHICLE IS IN MOTION TRAVELING OVER 70 MPH. GENERAL MOTORS LLC (GM) IS RECALLING CERTAIN MODEL YEAR 2005-2013 CHEVROLET VEHICLES MANUFACTURED MARCH 29, 2004, THROUGH JUNE 22, 2013. IN THE AFFECTED VEHICLES, THE UNDERHOOD BUSSED ELECTRICAL CENTER (UBEC) HOUSING CAN EXPAND AND CAUSE THE HEADLAMP LOW BEAM RELAY CONTROL CIRCUIT WIRE TO BEND. IF THE WIRE IS REPEATEDLY BENT, IT MAY FRACTURE CAUSING A LOSS OF LOW BEAM HEADLAMP ILLUMINATION. A HIGH RISK DILEMMA. THIS OCCURS WHENEVER THE VEHICLE IS DRIVEN.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10855382April 13, 2016
EXTERIOR LIGHTING
I BOUGHT A 06 CHEVY (GM) EXPRESS VAN FROM FOR A YEAR AND A HALF AGO. THE HEADLIGHTS GO OUT AND LEAVE THE FAMILY OF 9 IN THE DARK. THIS IS VERY DANGEROUS AND UNACCEPTABLE SINCE GM KNOWS THE SITUATION FOR ALL VEHICLES IN 10 THOUSAND+ OCCURRING BETWEEN 2003-2009 AND I HAVE MET HUNDREDS WHO EXPERIENCE THIS FRIGHTENING DILEMMA. THE HEADLIGHT LOSS IS SERIOUS OCCURRING UNEXPECTEDLY IN NIGHT TIME DRIVING. THIS SERIOUS PROBLEM WITH MY LIGHTS HAVE BEEN BROUGHT TO A NUMBER OF DEALERS WHO SHOULD KNOW HOW TO FIX BUT DO NOT. ALSO BROUGHT TO A NUMBER OF INDEPENDENTS IN SEARCH OF FIXING THE FAILING HEADLIGHTS TO NO AVAIL(INCLUDE THE FACT THAT I CONTINUE TO SEARCH AND PAY FOR NO SOLUTIONS ON A VEHICLE SYSTEM GM KNOWS IS BROKEN ACROSS ALL THEIR MODELS). THIS OCCURS WEEKLY AND REPEATEDLY. MY VAN IS COMPLETELY UNSAFE AND DANGEROUS FAILING ON INTERSTATE HIGHWAYS AT HIGH SPEED OF 70 MILES AN HOUR FAR FROM A SAFE TRAVEL DISTANCE. WHO CAN DRIVE IN THE DARK WHEN LIGHTS GO OUT UNEXPECTEDLY? HAVEN'T CARS BEEN MADE FOR OVER 100 YEARS? CAN WE LEARN FROM THE JAPANESE HOW TO WORK THIS SAFELY AND RESPONSIBLY WITHOUT FAULTY LIGHTING SYSTEMS. THERE IS NO REASON TO BE SITTING AT A CHEVROLET DEALERSHIP GETTING NOT REPAIRED. EVERY MECHANIC WHO CHECKED IT INTO THE SERVICE CENTERS TOLD ME. THIS VAN IS UNSAFE TO BE DRIVING!!!
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10682974February 12, 2015
TIRES:VALVE
TL* THE CONTACT OWNS A 2006 CHEVROLET EXPRESS 3500. THE CONTACT STATED THAT THE VALVE STEMS WERE DEFECTIVE. THE VEHICLE WAS TAKEN TO A TIRE SHOP WHERE IT WAS DIAGNOSED THAT THE VALVE STEMS WERE ROTTED. THE VALVE STEMS WERE REPLACED. THE FAILURE MILEAGE WAS 30,000. THE VIN WAS UNAVAILABLE.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10632737September 12, 2014
ELECTRICAL SYSTEM:IGNITION
TL* THE CONTACT OWNS A 2006 CHEVROLET EXPRESS. WHILE DRIVING 50 MPH, THE VEHICLE JERKED AND STALLED. THE VEHICLE WOULD NOT RESTART AND WAS TOWED TO THE DEALER. THE TECHNICIAN STATED THAT THE IGNITION NEEDED TO BE REPAIRED. THE IGNITION WAS ORIGINALLY REPAIRED AT 54,322 MILES. THE VEHICLE WAS REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 70,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10606029June 25, 2014
SEAT BELTS
SEAT BELT WOULD NOT UNLATCH AND WHEN I FINALLY GOT IT APART IT WILL NOT RELATCH NOW. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10592953May 21, 2014
AIR BAGS
MY FRONT PASSENGER AIRBAG SEAT SENSOR IS NOT FUNCTIONING. IT WILL NOT TURN ON AT ALL WHEN PEOPLE OF ALL DIFFERENT SIZES ARE IN THE SEAT. IF AN ACCIDENT WERE TO HAPPEN THE AIRBAG WOULD NOT DEPLOY. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10567711March 6, 2014
ENGINE, POWER TRAIN
WE PURCHASED AN EXPRESS VAN IN THE SPRING OF 2006. TRUCK ENGINE BLEW UP AT 6000 WHILE DRIVING ON THE FREEWAY. IN JANUARY 2014, WE TOOK THE CAR INTO A DEALERSHIP BECAUSE IT STALLED 3 TIMES. THE DEALERSHIP PUT IT ON THE COMPUTER DIAGNOSTIC DEVICE AND COULD NOT FIND ANYTHING WRONG WITH THE VAN. APPROXIMATELY 3 WEEKS LATER, ON FRIDAY THE 24TH THE CHECK ENGINE LIGHT CAME ON, WE THEN TOOK IT BACK TO THE DEALERSHIP AND AT THIS POINT THEY TOLD US THAT THE TRANSMISSION WAS THE PROBLEM. THE CAR HAD JUST OVER 32,000 MILES WHEN TRANSMISSION BLEW UP IN JANUARY OF 2014. AFTER THE TRANSMISSION WAS REPLACED THE CAR CONTINUED TO STALL AND WAS TAKEN BACK INTO THE DEALERSHIP AND IT HAD A BUSHING BROKEN IN THE FRONT SUSPENSION. THIS VAN CONTINUES TO STALL AND AT TIMES FAILS TO START. WE ARE CONFIDENT THAT THE STALLING PROBLEM THAT WE ARE EXPERIENCING IS THE SAME AS THE CARS THAT ARE PART OF THE RECALL AND EXPRESS VANS SHOULD BE ADDED TO THE LIST OF RECALLED VEHICLES. THIS VEHICLE ONLY HAS 33,000 MILES ON IT AS OF MARCH 2014. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10524218July 10, 2013
STEERING
TL* THE CONTACT OWNS A 2006 CHEVROLET EXPRESS 3500. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE BEGAN SHAKING ABNORMALLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THAT THERE WAS PREMATURE WEAR OF THE STEERING DUE TO THE PITMAN ARM ROLLING AGAINST THE OUTER AND INNER TIE ROD. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 82,000. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10504434March 25, 2013
STRUCTURE:BODY, WHEELS
PAINT (WHITE) IS FALLING OFF VAN AT HOOD, SIDES AND MOSTLY ON AREAS WHERE THESES WELDED AREAS...DEALER SAID THEY NEVER SEEN THIS ISSUE?? I HAVE SEEN HUNDREDS OF THE SAME ISSUE ON OTHER VANS. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10503646March 19, 2013
TIRES, WHEELS
WHILE DRIVING ON HIGHWAY TIRE SIDEWALL FAILED AND CAUSED BLOW-OUT OF TIRE. NEW TIRES WERE PURCHASED ON 6/12/2012. NEXEN TIRES 2457516A. THIS IS 2ND TIRE FAILURE FOR OUR VEHICLES. TIRE FAILED AT @ 17,000 MILES. WE HAVE PHOTO'S OF THIS TIRE. WE ARE VERY CONCERNED OVER THIS. 2 TIRES TOTAL FAILED WITHIN MONTHS OF PURCHASE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10497747February 11, 2013
SERVICE BRAKES
THE PROBLEM STARTED ABOUT A MONTH BEFORE THE INCIDENT. THE ABS LIGHT WOULD COME ON INTERMITTENT. AFTER A WEEK IT STAYED ON. WHEN THE LIGHT WAS ON THE BRAKES ACTED NORMAL EXCEPT NO ABS FUNCTION. I WAS DRIVING TO WORK (ABOUT 30 MPH) AND STEPPED ON THE BRAKE TO SLOW FOR A CURVE. WHEN I STEPPED ON THE BRAKE THIS TIME, I NOTICED THE ABS LIGHT WENT OUT AND THE VAN JERKED VIOLENTLY TO THE RIGHT. ON TO THE MUDDY SHOULDER AND INTO THE GUARD RAIL. *TR
Crash:
Yes
Fire:
No
Injuries:
0
Deaths:
0
#10479326October 9, 2012
WHEELS
WE HAVE A FLEET OF CHEVY G2500 EXPRESS VANS IN THE PAST 3 MONTH WE HAVE HAD TO REPLACE TWO LEFT FRONT HUB ASSEMBLY UNITS ON TWO DIFFERENT VANS IS THIS A USUAL PROBLEM? *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10460376June 2, 2012
STRUCTURE:BODY
SUMMER TIME NOTICED ALUMINUM CORNER PANELS STARTED TO BUCKLE OR FLARE OUT FROM THE BOTTOMS THOUGHT IT POSSIBLY GOT HIT BYE A TRAILER BUT AS TIME WENT ON THEY FLARED OUT EVEN MORE THEN IN 2011 THEY STARTED PEELING OFF ON ONE SIDE ON EACH CORNER SO WE CONTACTED OUR DEALERSHIP WITH THE PROBLEM IN WITCH THEY TOLD US IT WAS RECALLED FOR THAT REASON THEIR WAS NO RIVETS IN THE CORNER PANELS SO THEY WOULD FALL OFF. SO WE CONTACTED SPARTAN SUPREME CORP WHO MADE THE BOX AND WAS TO WARRANTY THE BOX WHO CLAIMED OUR WARRANTY WAS UP. SO WE WENT DOWN BOUGHT PARTS SENT PICTURES AND WAS GOING TO FIX IT OUR SELVES. BUT AT LOOKING AT FIXING IT HAD GOTTEN SO BAD THAT THE CORNERS WAS NO LONGER STRAIGHT THE ENTIRE BOX IS SHIFTED AND IS BOWING OUT ON THE SIDES WITH JARRED SIDE PANEL SORS WHICH ARE RUBBING WHEN U SHUT THEM AND LOOKS UNREPAIRABLE. WE THEN CALLED AGAIN TO SPARTAN AND THEY TOLD ME IT WOULD HAVE BEEN UNDER WARRANTY WHEN WE CALLED THE FIRST TIME (EARLY 2011) AND NOW IT'S OUT OF WARRANT (LATE 2011). SO AT THIS POINT WE HAVE A BOX TRUCK WITH ON MISSING CORNER PANEL WHICH BLEW OFF SOMEWHERE OFF DOWN THE ROAD AND A LEANING BOX WITH WHICH COULD FALL APART AT ANYTIME. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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