2022-2024 Jeep Compass / Renegade Rear Doors Misaligned TSB

Understanding TSB 23-045-25 for Rear Door Misalignment

Stellantis has released Technical Service Bulletin (TSB) 23-045-25 to address a manufacturing issue affecting the alignment of rear doors on certain 2022-2024 Jeep Compass, Jeep Renegade, Jeep Commander, and RAM Rampage vehicles. Specifically, this bulletin targets vehicles built on or before May 30, 2025 (MDH 0530XX). The primary concern is that the rear doors may be misaligned with the fixed windows, which can impact appearance and potentially door function.

It's important to note that while this TSB describes a common issue, the bulletin itself is primarily applicable to the South America market. However, the symptoms and repair procedure outlined are relevant for understanding the problem of a Jeep Compass rear doors misaligned condition.

Symptoms of Misaligned Rear Doors

Owners of affected vehicles may notice that their "Rear doors misaligned with the fixed windows." This misalignment can be visually apparent, with an uneven gap between the rear door and the adjacent fixed window glass or body panel.

Cause of the Misalignment

The root cause of the Jeep Compass rear doors misaligned condition has been identified as a manufacturing issue. This suggests a potential variance in the assembly process that leads to improper door alignment from the factory.

Failure Codes

For technicians, the failure code associated with this service action is ZZ. This code helps categorize the repair as a specific service action related to the door misalignment.

Important Warnings for Technicians and Owners

This bulletin explicitly states that it applies to the South America market. Owners in other regions experiencing similar issues should consult their local dealership for applicable service information.

For technicians performing this repair, the TSB notes: "After applying this TSB, it is not necessary to send DID-I or DID-A." This streamlines the post-repair documentation process.

Repair Procedure Summary

The repair for the Jeep Compass rear doors misaligned issue involves adjusting the rear door strikers. The process is straightforward and aims to correct the door's position relative to the fixed window:

1. Initial Assessment: A technician will confirm the door alignment concern, checking the gap between the rear door and the fixed window. The allowable gap specification is 0.0 +/- 1.8 mm (0.07 inch).
2. Loosen Striker Screws: The screws securing the rear door striker are loosened to allow for adjustment.
3. Adjust Striker Position: The striker is then carefully moved into the correct position to achieve the specified gap. This step ensures the door closes properly and aligns with the window.
4. Tighten Screws: Once the correct alignment is achieved, the striker screws are tightened to a torque of 19 N·m (14 ft. lbs.).
5. Final Verification: The technician will check the operation of the door, ensuring it opens and closes smoothly, and that the striker and door lock engage correctly with proper alignment.

Required Tools or Parts

To perform this adjustment accurately, a specific tool is required:

• Gauges, Clearance Measurement, Non-Metallic (Reference Number: 2022300230) - This is considered an essential tool for ensuring precise gap measurements.

Owner Action

If you own a 2022-2024 Jeep Compass, Jeep Renegade, Jeep Commander, or RAM Rampage and notice that your "Rear doors misaligned with the fixed windows," it is recommended to contact your authorized Stellantis dealership. While TSB 23-045-25 is specific to the South American market, your dealership can assess the issue and determine if a similar adjustment or other repair is necessary for your vehicle.

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Source: NHTSA ID 11026689