2019-2026 Ford & Lincoln Headliner Rattle or Sagging TSB 26-2092

Owners of various 2019-2026 Ford and Lincoln models may experience a Ford Bronco Sport headliner rattle or sagging around the roof opening panel. This common issue is addressed by Ford Technical Service Bulletin (TSB) 26-2092, which supersedes previous bulletin 25-2466. The bulletin provides a detailed procedure for technicians to reattach the headliner substrate, resolving the rattle or sagging.

Symptoms

If your vehicle is affected, you may notice a distinct headliner rattle coming from the area around the roof opening panel. Another common symptom is visible sagging of the headliner fabric in the same region. These issues are often caused by the adhesive that bonds the headliner to its substrate failing over time.

Diagnosis / Trigger Conditions

TSB 26-2092 identifies the root cause as the adhesive separating from the headliner substrate. Technicians will inspect the headliner around the roof opening panel to confirm the separation. The repair involves reattaching the headliner substrate using specialized adhesives and tools.

Repair Procedure Summary

The repair process outlined in TSB 26-2092 involves several key steps to address the Ford Bronco Sport headliner rattle or sagging. First, the headliner is carefully removed from the vehicle and placed on a clean surface to prevent damage. Technicians then mark the exact location of the separated bracket on the headliner substrate. The bracket is removed, and all old adhesive residue is meticulously cleaned from both the bracket and the headliner using isopropyl alcohol.

Next, a specific 3M™ Scotch-Weld™ Acrylic Adhesive DP8910NS is prepared and applied in a circular pattern to the back of the bracket. The bracket is then carefully repositioned onto the headliner substrate within 10 minutes of adhesive application. Firm, even pressure is applied, and the components are secured with temporary props or weights to ensure proper contact while the adhesive cures. After an initial curing period, the headliner can be handled, and finally, it is reinstalled into the vehicle. Technicians refer to the Workshop Manual (WSM) Section 501-05 for detailed headliner removal and reinstallation instructions.

Required Tools or Parts

To perform the repair described in TSB 26-2092, technicians will utilize several specific parts and consumables:

• Garment Hook - Black: Part number FL3Z-9929024-AK (F-150/F-Super Duty Only)
• Garment Hook - Slate: Part number FL3Z-9929024-AJ (F-150/F-Super Duty Only)
• Rear Seat Backrest Rear Nuts: Part number W716300-S450B (Nautilus Only)
• Rain Sensor Cover: Part number M1PZ-17D550-AA (Bronco Sport Only)
• IPMA Cover Tether Clip: Part number W714972-S300 (Corsair Only)
• 3M™ Scotch-Weld™ EPX Plus II Applicator With Plungers 48.5 ml/50 ml: Part number 7100148764 (Obtain locally)
• 3M™ Scotch-Weld™ EPX™ Mix Nozzles Square Orange For 45 ml 10:1 Duo-Pak Cartridges, Bag Of 12: Part number 7100007806 (Obtain locally)
• 3M™ Scotch-Weld™ Acrylic Adhesive - DP8910NS (Obtain locally)
• Isopropyl Alcohol (Obtain locally)

The repair also uses Causal Part code 51916 and Condition Code 33 for claim coding purposes.

Important Warnings

Ford advises that for installations occurring within 24 hours of the repair, customers must be informed not to make contact with the headliner until the 24-hour adhesive cure period has fully elapsed. This precaution ensures the adhesive achieves its full bond strength and prevents recurrence of the Ford Bronco Sport headliner rattle or sagging.

Owner Action

If you are experiencing a headliner rattle or sagging around the roof opening panel in your 2019-2026 Ford or Lincoln vehicle, it is recommended to schedule an appointment with an authorized Ford or Lincoln dealership. They can diagnose the issue, confirm if TSB 26-2092 applies to your specific vehicle, and perform the necessary repair. Warranty coverage will be determined by the identified causal part and your vehicle's warranty status.

NHTSA ID: 11037678