2022-2023 Audi e-tron GT Door Panel Squeak & Rattle TSB

Owners of 2022-2023 Audi e-tron GT and RS e-tron GT vehicles may experience 2022 Audi RS e-tron GT door trim panel noises, specifically squeaks or rattles emanating from the door trim panels. These noises are typically noticeable during music playback or when driving on rough road surfaces. Audi has issued Technical Service Bulletin (TSB) 70 23 79 2064546/3 to provide a comprehensive solution for this issue.

This TSB, which supersedes Group 70 number 22-77 dated December 14, 2022, details several potential root causes within the door trim panel assembly and outlines corrective measures to eliminate the unwanted sounds. The underlying problem is attributed to slight movements between components that are within manufacturing tolerances.

Symptoms

Owners report hearing "squeak or rattle noises from the door trim panel(s) during music operation or driving on rough roads." These sounds can be distracting and diminish the driving experience.

Diagnosis and Trigger Conditions

Workshop findings indicate that the 2022 Audi RS e-tron GT door trim panel noises can originate from multiple areas within the door assembly. Technicians are instructed to check for these specific root causes:

• Midrange speaker trim
• Upper door trim panel mounting strip
• Trim panel clips and body mounting points
• Pull handle to armrest joint
• Door wire harness and/or part labels
• Rear and lower edges of the door trim panel
• Door trim panel light assembly
• Power rear lid switch
• Door trim panel storage pocket light assembly

Repair Procedure Summary

The repair procedure outlined in TSB 70 23 79 2064546/3 involves applying felt tape or special lubricant to specific contact points to prevent relative movement and eliminate the squeaks and rattles. Technicians will perform the following steps as needed, depending on the identified source of the noise:

1. Midrange Speaker Trim: Felt tape (533867910A) is applied to the lower part of the opening for the trim in the door panel and to all tabs on the speaker trim that engage the door panel opening. Care is taken to ensure the tape is not visible once reinstalled.
2. Upper Door Trim Panel Mounting Strip: Fleece adhesive tape (D373125A2) is bonded into the mounting strip, positioned at the edge of the fastening strip and folded over to cover the entire surface.
3. Trim Panel Clips and Body Mounting Points: Fleece tape (D373125A2) is applied to door trim panel clips and body mounting points to reduce play.
4. Pull Handle to Armrest Joint: The door trim panel pull handle is isolated from the armrest by applying fleece tape (D373125A2) or special lubricant (G052172A1) to the contact areas.
5. Door Wire Harness and/or Part Labels: The door wire harness and any part labels are secured by repositioning them and/or applying fleece tape (D373125A2) to prevent contact with the door trim panel or body.
6. Rear and Lower Edges of Door Trim Panel: Felt tape (533867910A) is applied to the edge of the door trim panel or on existing piping strips in areas of close contact.
7. Door Trim Panel Light Assembly: The cable for the door trim panel light assembly is wrapped with fleece tape (D373125A2) up to the connector. Fleece tape is also applied to the light assembly itself to reduce play in its mounting.
8. Power Rear Lid Switch: The retaining tab of the power rear lid switch is carefully bent open to ensure a more secure fit.
9. Door Trim Panel Storage Pocket Light Assembly: Fleece tape (D373125A2) is applied to the retaining tabs of the diffuser of the door pocket lighting.

Required Parts and Tools

The following materials are specified for these repairs:

• 533867910A: Self-adhesive felt strip (quantity 0.04 or 0.08, depending on application)
• D373125A2: Fleece adhesive tape (quantity 0.1 or 0.2, depending on application)
• G052172A1: Special lubricant (quantity 0.1)
• Fasteners, bolts, nuts, and screws as needed per the Repair Manual (refer to ETKA/ELSA for details)

Owner Action

If you are experiencing 2022 Audi RS e-tron GT door trim panel noises in your 2022-2023 Audi e-tron GT or RS e-tron GT, you should schedule an appointment with an authorized Audi service center. The service department will diagnose the specific source of the noise and apply the appropriate corrective measures as detailed in TSB 70 23 79 2064546/3.

Warranty claims for this repair (Service Number 7059) are typically covered for 110 labor units up to 6 months/6,000 miles, or 1 AM labor unit over 6 months/6,000 miles. If your vehicle is outside of any applicable warranty, this Technical Service Bulletin serves as informational guidance, and repair costs may apply.

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Source: NHTSA ID: 10230645