2024-2025 Alfa Romeo Tonale & Dodge Hornet Airbag Module Return

Stellantis has issued a Quality Inspection Request (QIR) to its dealerships concerning the Alfa Romeo Tonale airbag control module and the Dodge Hornet airbag control module. This communication, identified as Request ID 98104, instructs dealers to identify and return specific airbag control modules that may have been part of their stock or in transit. The primary goal is to ensure that only approved production parts are used in vehicles, maintaining the highest safety and quality standards.

The communication specifically targets airbag control modules bearing a "Prototype Sticker." While this is a dealer-facing instruction, it highlights the manufacturer's commitment to rigorous quality control for critical safety components like the airbag system. Owners of affected vehicles should be aware of such communications as they relate directly to the integrity of their vehicle's safety features.

Understanding the Airbag Control Module

The airbag control module is a central component of a vehicle's Supplemental Restraint System (SRS). Its crucial role involves monitoring various sensors throughout the vehicle, such as impact sensors, seatbelt tension sensors, and occupant classification sensors. In the event of a collision, the module processes this data almost instantaneously to determine the severity and type of impact.

Based on this analysis, the airbag control module decides which airbags to deploy, when to deploy them, and with what force. It also controls other safety features like seatbelt pretensioners. A properly functioning airbag control module is essential for occupant protection during an accident, making any quality concerns about this part a serious matter for vehicle safety.

The Quality Inspection Request (QIR 98104)

This Quality Inspection Request, referenced by Request ID 98104, focuses on a specific airbag control module with part number 68606947AA. The communication was initiated on May 9, 2024, and dealers were given until May 30, 2024, to complete the return process. This swift action underscores the importance Stellantis places on addressing potential part discrepancies promptly.

The communication serves as a directive for dealers to check their inventory and return any suspect parts. This proactive measure helps prevent the installation of non-conforming components into new vehicles or their use in service and repair operations. The integrity of every Alfa Romeo Tonale airbag control module is paramount for safety.

Identifying Suspect Parts

The key method for identifying the suspect airbag control modules is the presence of a "Prototype Sticker." The Quality Inspection Request includes visual aids, such as images, to help dealers distinguish between correct parts and those that need to be returned.

According to the communication, "Good parts - Parts Without Prototype Sticker are good parts." Conversely, "Suspect Parts - parts With Prototype Sticker are suspect parts and must be returned." This clear visual distinction is critical for technicians to accurately sort and return the correct components, ensuring that only certified production parts remain in the supply chain.

Why a "Prototype Sticker" is a Concern

The presence of a "Prototype Sticker" on a part intended for production vehicles typically indicates that the component was part of an early development or testing phase. While prototypes are essential for vehicle development, they may not meet the final specifications, validation, or long-term reliability standards required for mass production and consumer use.

Using a prototype part in a production vehicle, especially for a critical safety system like airbags, could potentially lead to unforeseen performance issues or non-compliance with regulatory standards. Manufacturers issue such QIRs to prevent these components from reaching the field, thereby upholding vehicle safety and build quality. This proactive approach safeguards the reputation of models like the Alfa Romeo Tonale and Dodge Hornet.

Dealer Instructions and Return Process

Dealers who have identified suspect stock of part number 68606947AA are instructed to return these items. The communication specifies using "Return Code 02" for all parts returned to their facing depot. The deadline for these returns was set for May 30, 2024.

For any questions regarding the return process or identification of suspect parts, dealers are directed to contact [email protected]. This dedicated support channel ensures that dealerships can efficiently comply with the QIR and resolve any ambiguities they might encounter during the inspection and return of the Alfa Romeo Tonale airbag control module and similar components.

What This Means for Owners

This communication is primarily directed at dealerships and their parts inventory. It is a proactive quality control measure by Stellantis to ensure that only fully validated production parts are used in vehicles. As an owner, you are not expected to inspect your vehicle's airbag control module.

However, if you own a 2024-2025 Alfa Romeo Tonale or Dodge Hornet and have concerns about this communication, particularly if your vehicle has recently undergone service involving the airbag system, it is advisable to contact your authorized dealership. They can confirm if your vehicle's specific airbag control module is affected or if any action is required.

Ensuring Vehicle Safety

Manufacturer communications like Request ID 98104 are a testament to the ongoing efforts by automakers to ensure the safety and reliability of their vehicles. By meticulously managing their parts supply chain and proactively addressing any potential discrepancies, Stellantis aims to maintain the high safety standards expected by consumers.

The prompt identification and return of any non-conforming parts, such as those with a "Prototype Sticker," are crucial steps in preventing potential issues before they can impact vehicle performance or safety. This process helps to ensure that every vehicle, including the Alfa Romeo Tonale and Dodge Hornet, is equipped with components that meet stringent quality and safety requirements.

Year	Make	Model
2024	Alfa Romeo	Tonale
2025	Dodge	Hornet
2025	Alfa Romeo	Tonale
2024	Dodge	Hornet
2023	Dodge	Hornet

Source: NHTSA ID 11000175