2022-2024 Audi e-tron GT / RS e-tron GT Door Panel Noises TSB

Owners of 2022-2024 Audi e-tron GT and RS e-tron GT vehicles may experience bothersome squeak or rattle noises originating from the door trim panels. These sounds typically occur during music playback or when driving on uneven roads. Audi has issued Technical Service Bulletin (TSB) 70 24 90 2064546/7 to provide technicians with a comprehensive guide to diagnose and resolve these Audi e-tron GT door panel noises.

This TSB supersedes an earlier bulletin, Group 70 number 23-84, dated June 29, 2023, indicating an updated approach to address the issue. The root cause is attributed to minor tolerances leading to relative movement between various components within the door trim panel.

Symptoms

Owners report hearing squeaking or rattling sounds from the door trim panels. These noises are most noticeable under specific conditions, such as:

• During music operation.
• While driving on rough or uneven roads.

Diagnosis / Trigger Conditions

Workshop technicians have identified several specific areas within the door trim panel that are common sources of these noises. These include:

• The midrange speaker trim.
• The upper door trim panel mounting strip.
• The trim panel clips and body mounting points.
• The joint where the pull handle meets the armrest.
• The door wire harness and any attached part labels.
• The rear and lower edges of the door trim panel.
• The door trim panel light assembly.
• The power rear lid switch.
• The door trim panel storage pocket light assembly.

Technicians are advised to inspect these areas to pinpoint the exact source of the noise before proceeding with repairs.

Repair Procedure Summary

Audi TSB 70 24 90 2064546/7 outlines a series of targeted interventions to eliminate the Audi e-tron GT door panel noises. The repair involves applying specialized materials to reduce friction and secure components. Technicians should perform only the measures relevant to the specific door panel causing the noise.

Midrange Speaker Trim

To address noises from the midrange speaker trim, technicians must remove the trim and apply felt tape (part number 533867910A) to the lower part of the opening in the door panel. Additionally, felt tape is applied to all tabs on the speaker trim that engage with the door panel opening. Care is taken to ensure the felt tape is not visible once the speaker trim is reinstalled.

Upper Door Trim Panel Mounting Strip

For noises originating from the upper door trim panel mounting strip, fleece adhesive tape (part number D373125A2) is bonded into the mounting strip. This involves positioning the tape at the edge of the fastening strip, folding it over, and pressing it across the entire surface to create a secure, noise-dampening layer.

Trim Panel Clips and Body Mounting Points

To reduce play in the trim panel clips and body mounting points, fleece adhesive tape (part number D373125A2) is applied directly to these components. This helps to prevent movement and associated noises.

Pull Handle to Armrest Joint

Squeaks from the pull handle to armrest joint are resolved by isolating the components. This is achieved by applying either fleece tape (part number D373125A2) or special lubricant (part number G052172A1) to the areas where the pull handle contacts the armrest.

Door Wire Harness and/or Part Labels

Loose door wire harnesses or part labels can cause rattling. Technicians must secure these components by repositioning them and/or applying fleece tape (part number D373125A2) to prevent contact and movement against other surfaces.

Rear and Lower Edges of Door Trim Panel

Noises from the rear and lower edges of the door trim panel are addressed by applying felt tape (part number 533867910A) to the edge of the door trim panel itself or to existing piping strips in areas of close contact.

Door Trim Panel Light Assembly

For the door trim panel light assembly, the cable leading to the connector is wrapped with fleece tape (part number D373125A2). Additionally, fleece tape is applied directly to the light assembly to reduce any play in its mounting.

Power Rear Lid Switch

To ensure a more secure fit and prevent noise from the power rear lid switch, technicians carefully bend open its retaining tab.

Door Trim Panel Storage Pocket Light Assembly

Finally, for the door trim panel storage pocket light assembly, fleece tape (part number D373125A2) is applied to the retaining tabs of the diffuser to secure it and prevent noise.

Required Tools or Parts

To perform the repairs outlined in this TSB, specific materials are required:

• 533867910A: Self-adhesive felt strip (Quantity: 1 or 2)
• D373125A2: Fleece adhesive tape (Quantity: 0.1 or 0.2)
• G052172A1: Special lubricant (Quantity: Shop Supply)

Technicians should always consult with their parts department and/or ETKA for the latest information and parts bulletins.

Warranty Information

This repair is generally covered under Audi's warranty. The claim types for this service are:

• 110: For vehicles up to 6 months old or 6,000 miles.
• 1 AM: For vehicles over 6 months old or 6,000 miles.

The Service Number for this operation is 7059, and the Damage Code is 0020. The claim comment should specify "As per TSB 2064546/7". All warranty claims must adhere to the Audi Warranty Policies and Procedures Manual. If the vehicle is outside of warranty, this Technical Service Bulletin serves as informational guidance only.

NHTSA ID: 11002243