Ford F-550 Complaints
561 consumer complaints on file.
- #10483624November 7, 2012ENGINE
TL* THE CONTACT OWNS A 2007 FORD F550 SD. THE CONTACT STATED THAT HE HEARD A HISSING NOISE COMING FROM UNDER THE HOOD. THE CONTACT LIFTED THE HOOD AND NOTICED THAT THE HEAD GASKET WAS BLOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY ADVISED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE FAILURE MILEAGE WAS 65,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10481643October 11, 2012ENGINE AND ENGINE COOLING:ENGINE:DIESEL, EQUIPMENT:APPLIANCE:AIR CONDITIONER
I HAVE EXPERIENCED NUMEROUS ENGINE FAILURES, OF WHICH I HAVE THE RECEIPTS, ON MY F500 FORD WITH THE 6.0 DIESEL ENGINE, AT A COST TO ME OF OVER $7,000. AT THE TIME OF THE FAILURES, THE ENGINE WAS ONLY OUT OF WARRANTY FOR A SHORT PERIOD OF TIME. BECAUSE A DIESEL SHOULD LAST FOR A RELATIVELY LONG PERIOD OF TIME AND SHOULD NOT HAVE THESE TYPES OF PROBLEMS, I ASKED FORD TO COVER THE BILL. IN SHORT, FORD WOULD NOT GIVE ME THE TIME OF DAY OR ADMIT TO ANYTHING. I AM VERY CONCERNED AS I DON' T MAKE THE KIND OF MONEY IT TAKES TO CONTINUALLY INVEST IN AN ENGINE THAT SHOULD STILL RUN FINE. I HAVE ALSO DISCUSSED THIS WITH OTHERS THAT OWN THE SAME ENGINE AND HAVE FOUND THAT THE TYPE OF PROBLEMS THAT I'VE HAD ARE QUITE COMMON WITH THE 6.0 ENGINE. I HAVE ALL THE RECEIPTS AND EXPECT FORD TO TAKE RESPONSIBILITY FOR WHAT IS CLEARLY A POORLY BUILT ENGINE. I'M ALSO HAVING TROUBLE WITH THE AIR CONDITIONER FOR YEARS AND HAVE BEEN UNABLE TO FIND THE PROBLEM. I AWAIT YOUR REPLY AND CAN SEND YOU A COPY OF THE BILLS AND MY CORRESPONDENCE WITH FORD.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10479674October 10, 2012SERVICE BRAKES
REAR BRAKE PADS ONLY LAST 7,000 - 10,000 MILES, AND REAR BRAKE CALIPERS ARE OVERHEATING BLOWS OUT CALIPER SEAL. THE TRUCK HAS BEEN TO FORD AND WAS TOLD THIS WAS NORMAL. ALSO TOOK VEHICLE TO 2 OTHER REPAIR SHOPS AND THEY HAVE REPLACED EVERY BRAKE PART ON THE TRUCK EXCEPT THE MASTER CYLINDER, ABS MODULE, STEEL LINES. THE BRAKE PRESSURE TO THE FRONT AND REAR WHEELS WAS CHECKED AT THE LAST FAILURE AND THEY ARE THE SAME PRESSURE. THE REAR BRAKES HAVE BEEN REPLACE ABOUT 15 TIMES IN 123,000 MILE ON VEHICLE. WE HAVE AN IDENTICAL TRUCK TO THIS IN OUR FLEET AND THE REAR BRAKES LAST ABOUT 80,000 MILES. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10470140August 10, 2012FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2004 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 45 MPH THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE TURBO CHARGER WOULD HAVE TO BE REPLACED. AFTER THE REPAIR THE FAILURE CONTINUED. THE VEHICLE WAS TAKEN BACK TO THE DEALER A SECOND TIME WHERE THE FUEL PUMP WAS REPLACED BUT TO NO AVAIL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE LAMINATION OF THE FUEL TANK WAS PEELING AND ENTERING THE FUEL SYSTEM AND THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 45,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10468722August 2, 2012FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY, FUEL SYSTEM, DIESEL, ENGINE AND ENGINE COOLING:ENGINE:DIESEL
2006 FORD F550. CONSUMER STATES PROBLEM WITH TURBO CHARGERS AND FUEL TANK LINERS *TGW THE CONSUMER STATED THE TURBO WAS REPLACED TWICE AND THE FUEL TANK WAS REPLACED ONCE. THE FUEL TANK LINING BROKE DOWN AND CLOGGED THE FUEL FILTERS AS WELL AS THE FUEL INJECTORS. FORD INFORMED THE CONSUMER, THE PROBLEM WITH THE FUEL TANK WAS DUE TO THE ADDITIVES IN THE NORTHEAST DIESEL FUEL. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10467610July 25, 2012WHEELS
AN FORD F-550 DRIVEN BY [XXX], AN EMPLOYEE OF WIREGRASS CONSTRUCTION USDOT-[XXX], HIT MY WIFE'S CAR PUNCTURING THE DRIVER'S SIDE REAR TIRE AND RUINING RIM. UPON THE EXCHANGE AND THE VESTAVIA POLICE REPORT, DRIVER PRODUCED A PROOF OF INSURANCE OF TRAVELER'S INSURANCE THAT HAD EXPIRED. THIS VEHICLE WAS NOT IN POSSESSION OF THE CURRENT PROOF OF INSURANCE AND HAS STILL NOT RESOLVED OUR CLAIM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
- Crash:
- Yes
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10467066July 23, 2012VEHICLE SPEED CONTROL
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED THAT WHILE PARKING, THE VEHICLE ACCELERATED ON ITS OWN. THE CONTACT HAD TO APPLY THE BRAKES TO STOP THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND STATED THAT THEY WERE GOING TO LOOK INTO THE FAILURE. THE FAILURE MILEAGE WAS 115.000 AND THE CURRENT MILEAGE WAS 120,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10467342July 19, 2012ENGINE AND ENGINE COOLING:ENGINE:DIESEL
I AM ORIGINAL OWNER OF A 2008 F-550 SUPERDUTY USED FOR MY BUSINESS. IT HAS APPROXIMATELY 108,000 AND HAS REQUIRED THE REPLACEMENT OF ENTIRE ENGINE ASSEMBLY TWICE. BOTH INSTANCES THE TRUCK WAS TRAVELING DOWN THE INTERSTATE AT HIGHWAY SPEEDS WHEN THE FAILURES OCCURRED AND THE DRIVER WAS UNABLE TO GET TO SHOULDER OF ROAD. BOTH FAILURES ALSO GAVE NO WARNING. FIRST FAILURE OCCURRED IN AUGUST 2009 @ 32,225 WHEN DRIVER HEARD A LOUD NOISE COMING FROM ENGINE AND IT IMMEDIATELY STALLED. TRUCK WAS TOWED TO DEALER UPON WHICH IT WAS DETERMINED A CONNECTING ROD HAD GONE THROUGH BLOCK. THERE WAS NO EXPLANATION PROVIDED EXCEPT THE ENGINE WAS STILL UNDER POWERTRAIN WARRANTY. SECOND FAILURE OCCURRED APRIL 2012 @ 107,000 WHILE DRIVER WAS ON HIS WAY TO DEALER TO GET RADIATOR FIXED DUE TO A LEAK. HE WAS ON THE BELTWAY WHEN HE IMMEDIATELY STARTED TO LOOSE POWER, IT STALLED WITH A CHANCE OF GETTING TO SHOULDER. WHEN TOWED TO THE DEALER, IT WAS DIAGNOSED AS EXCESSIVE COOLANT IN OIL PAN (3 GALLONS) WHICH CAUSED INTERNAL FAILURE TO THE BEARINGS/CRANK/RODS. ENGINE HAD TO BE REPLACED AGAIN. THIS TIME FAILURE WAS CAUSED BY THE WATER PUMP FRONT COVER THAT WAS SEVERELY PITTED ALLOWING COOLANT TO ENTER ENGINE. THIS FRONT COVER HAD BEEN REPLACED AROUND 71,000 FOR SAME PROBLEM, WHICH ACCORDING TO THE MECHANIC, IS COMMON WITH 6.4L ENGINE. I HAVE SERVICED THIS TRUCK ACCORDING TO FORDS RECOMMENDATIONS. HAVE HAD THE OIL CHANGED MORE FREQUENTLY THAN 10,000 MILE THAT IS RECOMMENDED FOR THE TYPE OF USAGE. DEALER AGREED THAT 7,500 MILES BETWEEN OIL CHANGES WAS SUFFICIENT SINCE TRUCK WAS NOT USED IN SEVERE OPERATING CONDITIONS. CONCERNED FOR SAFETY OF MY DRIVER SINCE THIS TRUCK HAS STALLED TWICE ON ROAD RESULTING IN MAJOR ENGINE REPAIRS EVEN THOUGH I HAVE PROPERLY MAINTAINED THE TRUCK. I HAVE GOOGLED AND FOUND MANY OTHER OWNERS OF FORD TRUCKS WITH 6.4L DIESEL THAT HAVE HAD SAME PROBLEMS I HAVE HAD. UPDATED 07/19/12 *BF UPDATED 10/02/12
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10465850July 16, 2012FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 FORD F-550 SUPER DUTY. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE STALLED AND WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER. THE DEALER INSPECTED THE VEHICLE WHERE THE FUEL TANK AND THE FUEL LINES WERE CLEANED. IN ADDITION, THE FUEL FILTERS WERE REPLACED. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO DEALER WHERE THE EXACT SAME REPAIRS AND MAINTENANCE WERE PERFORMED HOWEVER THE FAILURE WAS NOT CORRECTED. THE CONTACT STATED THAT THE FUEL TANK WAS DELAMINATING AND CAUSING THE OBSTRUCTION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE HOWEVER NO ASSISTANCE WAS PROVIDED. THE CURRENT MILEAGE WAS 58,300. THE FAILURE MILEAGE WAS 45,963.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10466085July 12, 2012ENGINE AND ENGINE COOLING:ENGINE:DIESEL
2004 F550 DIESEL. CONSUMER STATES VEHICLE HAS A FAULTY HEAD-GASKET *TGW THE CONSUMER STATED THE TRUCK WOULD ONLY RUN FOR 20 MINUTES BEFORE IT OVERHEATED. THE CONSUMER WAS INFORMED IT COST CLOSE TO 10,000 TO FIX THE TRUCK. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10461248June 11, 2012EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
NORCOLD CORP. ISSUED SAFETY RECALL # 10E-049 ON/ABOUT OCTOBER 21, 2010 FOR REFRIGERATOR UNITS IN RECREATIONAL VEHICLES FOR A POTENTIAL "FIRE" IN THE COOLING UNIT(S). A CERTIFIED RV DEALER CONFIRMED FIRE DAMAGE TO UNIT OWNED AND OPERATED BY COMPLAINANT . NORCOLD CORP. HAS REFUSED TO HONOR SAFETY RECALL(S) AND REPAIR SAID DAMAGED UNITS. THE FIRE WAS CONTAINED TO THE REFRIGERATOR UNIT ONLY HOWEVER ITS A TOTAL LOST. THERE ARE MILLIONS OF SIMILAR DEFECTIVE REFRIGERATOR UNITS BEING USED ON THE NATIONAL'S HIGHWAYS BY UNSUSPECTING RV OWNERS POSING A SERIOUS SAFETY AND HAZARDOUS POTENTIAL FOR A CATASTROPHIC EVENT THAT WILL ENDANGER THE TRAVELING PUBLIC. *TR
- Crash:
- No
- Fire:
- Yes
- Injuries:
- 0
- Deaths:
- 0
- #10460223June 1, 2012ENGINE
TL* THE CONTACT OWNS A 2004 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 5 MPH, THE ENGINE STALLED WITHOUT PRIOR WARNING. THE VEHICLE FAILED TO RESTART AND IT WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THE FAILURE WAS CONTRIBUTED TO THE HIGH PRESSURE OIL PUMP. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. UPDATED 8/8/12 *CN UPDATED 08/15/2012 *JS
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10458366May 17, 2012FUEL SYSTEM, DIESEL, SERVICE BRAKES, HYDRAULIC, EXTERIOR LIGHTING, TIRES
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST OF $ 1251.46. THE UPPER SHOCKS WERE RUSTED, THE HEADLIGHT ASSEMBLY AND MARKER ASSEMBLY WERE BROKEN. THE CONSUMER STATED THE VEHICLE SHOULD NOT HAVE PASSED DOT INSPECTION. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10454492April 9, 2012FUEL SYSTEM, GASOLINE
TL-THE CONTACT OWNS 2004 FORD F550 SUPER DUTY. THE CONTACT STATED THAT THE FUEL TANK LINING FAILED AND WAS REPLACED TWICE. THE FAILURE WAS NOT CORRECTED HOWEVER AND THE FUEL TANK LINING REPEATEDLY FAILED, CONTAMINATING THE FUEL SYSTEM UPON EACH RECURRENCE. THE FAILURE WAS NOT REPAIRED. THE MANUFACTURE ADVISED THE CONTACT THAT THE FUEL LINING FAILURE WAS NOT A MANUFACTURING DEFECT. THE FAILURE MILEAGE WAS 47,000 AND THE CURRENT MILEAGE WAS 117,000. KMJ
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10454588April 9, 2012FUEL SYSTEM, GASOLINE
2004 F550 TRUCKS HAVE THE INSIDE GAS TANKS PAIN OR LINEN, PEELING OR DELAMINATING. THIS CAUSE THE MOTOR TO STALL. BECAUSE ALL THE LITTLE PIECES OF PAINT GOING TO THE INJECTORS.FOR 3 YEARS (2009-2010 AND 2011) IN A ROW, WE NEED TO FIX THE PROBLEM OURSELVES COSTING US $3,500 EVERY TIME -THIS YEAR IS THE SAME PROBLEM. LAST YEAR I CALL FORD MOTOR CO, AND THEY TOLD ME THAT WERE NOT ENOUGH COMPLAINTS TO MAKE A RECALL. BUT IF YOU CHECK GOGGLE.COM AND GO TO 2004 F550 COMPLAINT'S PAGE YOU WILL SEE HUNDREDS AND HUNDREDS OF COMPLAINTS. WE BOUGHT THE TRUCK ON DEC 2004 AND PAID FOR IT $56,000- DOLLARS, WAS NOT A CHEAP TRUCK. ALSO, I WERE TALKING TO A LOT OF F550'S OWNERS ( MOST OF THEM LANDSCAPERS)AND THEY HAD OR HAVE THE SAME PROBLEM. SO..........FORD CO IS WASHING THE HANDS, AND NOT DOING A RECALL ON THIS. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10453553March 30, 2012FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
I HAVE A FORD F550 THAT STALLED IN TRAFFIC WHEN I CHECK THE FUEL FILTER IT WAS FULL OF GRAY PARTICLES FROM THE FUEL TANK. I CHECKED ONLINE IT LOOKS LIKE THE DIESEL TANK IS DELAMINATING IT ONLY HAS 53,000 MILES ON IT. *JS
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10452350March 20, 2012SUSPENSION
TL* THE CONTACT OWNS A 1999 FORD F-550 SD. WHILE PARKED, THE CONTACT NOTICED THAT THE FRAME WAS FRACTURED WHERE THE SHOCKS WERE LOCATED ON THE PASSENGER SIDE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10448820February 21, 2012FUEL SYSTEM, DIESEL
IT STARTED RUNNING REALLY SLUGGISH. WOULDN'T GO UP HILLS, BOGGING DOWN, ETC. SECOND TIME THAT THE DEALER TOLD ME THAT THEIR IS FLAKING IN THE FUEL TANK. NEED TO REPLACE THE TANK BECAUSE FORD TELLS ME THAT THE DIESEL GAS IS CAUSING THE FLAKING IN THE TANK. THIS HAPPEN BEFORE JUST AFTER 3 YEARS AND AT A COST OF $3.000. NOW THE SAME THING, ONLY FORDS SEEM TO HAVE THIS PROBLEM WITH THE FLAKING AND THEY WILL DO NOTHING ABOUT IT. ALL OVER THE INTERNET OTHERS WITH 2005-2007 FORD DIESELS ARE HAVING THE SAME PROBLEM. I LIVE IN NEW YORK AND PROBLEMS ARE HAVING ALL OVER THE US. IN 2 1/2 YEARS SHOULD NOT HAVE A PROBLEM WITH THE GAS TANK AGAIN. FORD NEEDS TO STEP UP AND SAY THAT THEIR IS A PROBLEM WITH THIS AND COVER IT! *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10448030February 15, 2012FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 2006 FORD F-550 SD. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS , WITHOUT ANY WARNINGS THE VEHICLE WOULD STALL. THE CONTACT HAD TO TURN THE VEHICLE OFF AND THEN ON IN ORDER FOR THE VEHICLE TO FUNCTION NORMALLY. THE FAILURE WAS DIAGNOSED BY THE CONTACT WHO STATED THE FUEL TANK DELAMINATED CAUSING THE FUEL FILTERS TO CLOG UP WITH THE LAMINATES. THE FAILURE WAS NOT DIAGNOSED NOR REPAIRED BY THE DEALER. THE CONTACT ALSO HAS ANOTHER VEHICLE EXPERIENCING THE SAME FAILURE. THE FAILURE AND CURRENT MILEAGE WAS UNKNOWN.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10446404February 3, 2012ENGINE AND ENGINE COOLING:ENGINE:DIESEL
TRUCK WAS PURCHASED BRAND NEW BY MY COMPANY IN 2005. THIS PROBLEM BEGAN IN 2008. I HAVE RECORDS OF PREVENTATIVE MAINTENANCE BEING DONE PER MANUFACTURER INSTRUCTIONS. I ALSO HAD THE PM DONE AT THE DEALERSHIP. THE CHIEF PROBLEM IS THE ENGINE HAS CONTINUAL POWER ISSUES WHICH INCLUDE STALLING, SHAKING, EXCESS SMOKING. THE ENGINE JUST STOPS RUNNING WHICH IS A HUGE SAFETY RISK WHILE DRIVING IT. SINCE 2008 THIS TRUCK HAS BEEN TO THE DEALERSHIP VIA TOW TRUCK FOR THE SAME CHIEF COMPLAINT AT LEAST 12 TIMES. EACH TIME THE DEALERSHIP WILL WORK ON THE EGR VALVE, THE EGR COOLER, THE OIL COOLER, THE ICP VALVE, INJECTORS, HEAD AND INTAKE GASKETS, THE COMPUTERS SHOOT CODES SUCH PO261, PO264, PO267, PO269, PO270 AND PO273, PO276, PO279, PO280 AND PO611. THIS TRUCKS ENGINE NEEDS RECALLED TO FIND THE MAIN PROBLEM. IT IS NOW 2012 MY TRUCK IS 7 YEARS OLD WITH JUST AT 100,000 MILES. THIS IS A DIESEL ENGINE 6.0 THEY ARE SUPPOSE TO LAST LONGER THAN GASOLINE ENGINES HOWEVER THIS ENGINE HAS MAJOR SAFETY RECURRING PROBLEMS THAT ARE DANGEROUS TO THE PUBLIC HIGHWAY AND THE PEOPLE DRIVING ON IT. IT ALSO HAS COST THOUSANDS OF DOLLARS IN UNSUCCESSFUL REPAIRS AND LOST WORK TIME FOR MY COMPANY. *KB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0