Boletín de servicio

2021-2022 Audi A4/A5 Check Engine Light DTC U064000 U064100

Audi has issued Technical Service Bulletin 2069123/1 for 2021-2022 A4 and A5 models experiencing a check engine light with diagnostic trouble codes U064000 or U064100. The issue stems from electromagnetic interference affecting the fuel tank breather system wiring harness.

Byeditor sarah mitchell2022 Audi A5
2022 Audi A5 — manufacturer_communication document image 1
Source: NHTSA manufacturer_communication 10230847
DTC U064000DTC U06410097 23 90 2069123/12069123Audi check engine light U064000Audi check engine light U064100EVAP Fuel Vapor Temperature Sensor CircuitEVAP System Pressure Sensor/Switch Circuit "A"Engine Control Module J623Fuel tank breather system
Audi A4
2022
Audi A4 allroad
2021
Audi A5
2021

Symptoms

Owners of affected 2021-2022 Audi A4 and A5 vehicles may notice that the "The check engine warning lamp comes on." This indicates a potential issue with the vehicle's emission control system.

Fault Codes / DTCs

When the check engine light illuminates, diagnostic trouble codes (DTCs) related to the fuel tank breather system may be stored sporadically in the Engine Control Module (J623). These are the specific codes associated with this issue:

Code Description
U064000 Lost Communication with EVAP Fuel Vapor Temperature Sensor Circuit
U064100 Lost Communication with EVAP System Pressure Sensor/Switch Circuit "A"

Important Warnings

Audi has identified a specific diagnostic pitfall for this issue. Owners and technicians should be aware that replacing the tank pressure sender will not fix the problem. The root cause lies elsewhere, as detailed in this bulletin.

Technical Background

The underlying cause for the "Audi A4 A5 check engine light" and associated DTCs U064000 and U064100 is electromagnetic interference (EMI). This interference can negatively affect the signal from the fuel tank breather system, leading to the communication errors and the illumination of the check engine warning lamp.

Repair Procedure Summary

For sporadically stored DTCs U064000 or U064100, the repair involves modifying the wiring harness. This procedure, outlined in Technical Service Bulletin 2069123/1, includes several steps:

  1. Accessing the Wiring Harness: Technicians will begin by removing the plenum chamber covers and releasing the wiring harness securing clips to expose the relevant wiring.
  2. Wire Isolation and Preparation: Specific yellow/grey and yellow/purple wires within the left and right bundles will be isolated. These wires are then cut and carefully unraveled.
  3. Harness Modification: Using a wire harness repair set, the untwisted yellow/grey wire (from the plenum chamber side) is connected to the yellow/purple wire (engine side) in the right bundle. Concurrently, the remaining yellow/purple wire (plenum side) is connected to the yellow/grey wire (engine side).
  4. Final Steps: After the wiring modification, diagnostic trouble codes are cleared, and the system functionality is rechecked. The modified wiring harness is then wrapped in adhesive tape N 10729002, and the vehicle is reassembled.

Required Tools and Parts

To perform this repair, specific tools and parts are necessary:

  • Wire harness repair set VAS 1978 B
  • Butt connector, part number 000979940 (Quantity: 2)
  • Adhesive tape, part number N 10729002 (Quantity: 2)
  • Fasteners, bolts, nuts, and screws as needed, referenced in ETKA and the Repair Manual.

Warranty Information

This repair is covered under warranty for up to 48 months or 50,000 miles, whichever comes first. For Audi Certified Pre-Owned (CPO) vehicles, coverage is provided under claim type G10, requiring verification of ownership. If the vehicle is outside of these warranty parameters, Technical Service Bulletin 2069123/1 serves as informational guidance only.

The service number associated with this procedure is 9709, and the damage code is 0040. Labor operations include removing and installing plenum chamber covers (8522 1900), repairing the wiring harness (9709 4152), modifying the wiring harness (9709 4999), and diagnostic time (0150 0000), along with road tests (0121 0004).

Source: NHTSA ID 10230847

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Frequently Asked Questions

What does a check engine light with DTC U064000 or U064100 mean for my Audi?
If your 2021-2022 Audi A4 or A5 displays a check engine light along with diagnostic trouble codes U064000 or U064100, it indicates a lost communication issue within the EVAP fuel vapor temperature sensor circuit or the EVAP system pressure sensor/switch circuit. This typically points to an electrical interference problem affecting the fuel tank breather system.
Will replacing the fuel tank pressure sender fix the check engine light on my Audi A4 or A5?
No, according to Audi's Technical Service Bulletin 2069123/1, replacing the tank pressure sender will not resolve the issue if you have sporadic DTCs U064000 or U064100. The problem is related to electromagnetic interference with the wiring harness, not a faulty sender unit itself.
How is the check engine light issue with DTC U064000/U064100 repaired on 2021-2022 Audi A4 and A5 models?
The repair involves modifying the vehicle's wiring harness to counteract electromagnetic interference. This includes accessing the plenum chamber, isolating and cutting specific wires, then reconnecting them using a special wire harness repair set (VAS 1978 B) and butt connectors, followed by taping and reassembly.
Is this repair covered under warranty?
Yes, this repair is generally covered under Audi's warranty for up to 48 months or 50,000 miles. For Certified Pre-Owned (CPO) vehicles, it is also covered under specific conditions. If your vehicle is outside of these warranty periods, the bulletin still provides valuable information for diagnosis and repair.

Otras revisiones de este TSB

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