Ford Expedition Complaints (2003)

615 consumer complaints on file.

#10324937April 11, 2010
ENGINE AND ENGINE COOLING
I HAVE A 2003 FORD EXPEDITION WITH THE TRITON 5.4L ENGINE. I HAD THE SPARK PLUG EJECT FROM THE #7 CYLINDER. IN MY CASE THE GARAGE THAT I TOOK IT TO HAD TO REMOVE THE CYLINDER HEAD TO HELICOIL THE CYLINDER. IT TOOK 5 WEEKS TO GET MY TRUCK BACK AND COST OVER $1200 TO FIX. I HAD TO REPLACE 2 COIL PACKS, A SPARK PLUG, THE HEAD GASKET, INTAKE AND EXHAUST MANIFOLD GASKETS, OIL PAN GASKET, VALVE COVER GASKET AND TIMING CHAIN GASKET. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10323950April 6, 2010
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
I HAVE A 2003 EXPEDITION 5.4L AND SINCE 2006 TO PRESENT EVERY TWO OR THREE MONTHS I HAVE TO REPLACE A COIL PACK AND SPARK PLUG. NOW SINCE THE COIL PACKS HAVE BLOWN OUT SO MANY TIMES MY CATALYTIC CONVERTER ON THE PASSENGER SIDE HAS MELTED ON THE INSIDE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10324088April 6, 2010
ENGINE AND ENGINE COOLING:ENGINE
SPARK PLUG HAD BLOWN OUT OF ITS PLACE IN THE ENGINE. AT FIRST, I HAD THE CHECK ENGINE LIGHT ON AND I HAD PROMPTLY TAKEN TO THE SHOP (ASE CERT.) BUT THE LIGHT DIDN'T COME ON ANY MORE. AFTER THE SERVICE MAN RAN THE TEST SOME TIME LATER, NOTHING APPEARED TO BE WRONG. A DAY OR SO LATER, I WAS HEARING A "CLICKING" SOUND UNDER THE HOOD, LATER, I HAD LOST A SPARK PLUG. WHICH BY THE WAY IS A HORRIBLE NOISE! I WAS TOLD BY THE SERVICE TECHNICIAN THAT IT WAS A PROBLEM WITH FORD VEHICLES. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10320544March 17, 2010
AIR BAGS
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING AT SPEEDS OF 35 MPH FOLLOWING ANOTHER VEHICLE, THE CONTACT DEPRESSED THE BRAKE PEDAL AS THE PRECEDING VEHICLE INDICATED A TURN. THE PRECEDING VEHICLE DID NOT COMPLETE THE TURN AND AS A RESULT, THE CONTACT CRASHED INTO THE VEHICLE. THE AIR BAGS DID NOT DEPLOY AND HE SUSTAINED INJURIES TO HIS LEFT HAND AND A FRACTURED STERNUM. THE VEHICLE WAS DESTROYED. THE DEALER WAS NOT CONTACTED AND THERE WERE NO REPAIRS MADE TO THE VEHICLE. A POLICE REPORT WAS FILED. THE FAILURE AND THE CURRENT MILEAGES WERE 128,000.
Crash:
Yes
Fire:
No
Injuries:
1
Deaths:
0
#10319107March 12, 2010
ENGINE AND ENGINE COOLING
MY 2003 FORD EXPEDITION THREW A SPARK PLUG. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10315499March 2, 2010
ENGINE AND ENGINE COOLING:ENGINE
FORD SPARK PLUG EJECTION, 2003 FORD EXPEDITION 5.4L TRITON ENGINE. "CONSUMERAFFAIRS.COM" HAS 317 PAGES OF COMPLAINTS REGARDING THIS ISSUE. FORD DOES NOT ACKNOWLEDGE A PROBLEM. I HAVE HAD TWO (2) BLOW-OUTS, COSTING ME $1,200.00 I WOULD LIKE TO SEE A PETITION FOR RECALL STARTED, BASED ON POTENTIAL FIRE AND SAFETY ISSUES. IN MY CASE, I WAS TRAVELING AT 60 MPH AND LOST POWER WHILE IN TRAFFIC. I HAD TO CAREFULLY PULL OFF HIGHWAY WITH VERY LITTLE ENGINE POWER. THIS IS A SERIOUS ISSUE WHICH NEEDS TO BE ADDRESSED. I NOW OWN A VEHICLE THAT I CAN NOT TAKE ON A LONG TRIP, FOR FEAR OF HAVING THE ENGINE EXPLODE AGAIN. HOPEFULLY, IT WILL NOT TAKE A FATALITY OR SERIOUS INJURY TO HAVE SOMEONE REVIEW THIS PROBLEM AND TAKE ACTION. THE FEBRUARY 21,2007 MEMO FROM DOT, REF: DP05-005 REVIEW IS IN NEED OF UPDATING. THE NUMBERS ARE NOW MUCH GREATER THAN PREVIOUSLY REPORTED. PLEASE REVIEW THIS PROBLEM. FORD SIMPLY SAYS " NOT MY PROBLEM". [XXX] *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10313291February 23, 2010
ENGINE AND ENGINE COOLING:ENGINE
2003 FORD EXPEDITION EDDIE BAUER, SPARK PLUG ON PASSENGER BACK SIDE EJECTED FROM HEAD WHILE I WAS DRIVING. THEY WERE STILL ORIGINAL SPARK PLUGS. GOING TO COST OVER $1000 TO TEMPORARILY FIX PROBLEM. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10312288February 19, 2010
ENGINE AND ENGINE COOLING
I WAS STOPPED AT A LIGHT. I WENT TO GO AND I HEARD A POP,SO I WENT UNDER THE HOOD AND I COULD SEE THE LAST SPARK PLUG IN THE REAR ON THE PASSENGER SIDE FIRING. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10307395February 8, 2010
ENGINE AND ENGINE COOLING:ENGINE
1ST OCCURANCE: 2003 FORD EPEDITION, 5.4L V8 ENGINE. FACTORY ORIGINAL SPARK PLUG EXPLODED WHILE TRAVELLING AT 60MPH.MILEAGE: 72,955. DATE: 8/17/08. 2ND OCCURANCE: SAME ENGINE, ORIGINAL PLUGS( LESS ABOVE REPAIR). 2/05/2010, MILES 77,525. SPARK PLUG EXPLODED WHILE TRAVELLING 40 MPH.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10307389February 8, 2010
ENGINE AND ENGINE COOLING
MY HUSBAND WAS DRIVING HIS 2003 FORD EXPEDITION ON THE WAY HOME FROM WORK ON FEB.4,2010. HE HEARD A BANG AND SMELLED A SMALL VAPOR OF GAS ALONG WITH THE TRUCK NOT RUNNING VERY WELL. HE MADE IT HOME SAFELY TO FIND THAT SPARK PLUG BLEW THROUGH THE HEAD!! WE WENT ONLINE TO SEE ABOUT THIS PROBLEM,AND WHAT COULD BE DONE. HE HAS ONLY 69,000 MILES ON IT AND HE IS THE ORIGINAL OWNER AND TAKES CARE TO KEEP UP ON EVERYDAY MAINENTANCE. I HAVE MADE PHONE CALLS TO NO AVAIL--FORD CISTOMER RELATIONSHIP CENTER TOLD ME TO TAKE IT TO THE DEALER OR REPUTABLE SERVICE CENTER. THIS IS NOT COVERED UNDER ANY WARRANTY AT ALL!! SO I AM GOING FURTHER WITH THIS BECAUSE IF YOU GO TO GET IT FIXED--(A) IT COULD HAPPEN AGAIN AND (B) A FIRE COULD START, AND (C) VERY EXPENSIVE TO GET FIXED. WE HAVE READ MANY OTHER CONSUMERS HAVE HAD THIS SAME PROBLEM BUT FORDS DOES'NT WANT TO HELP OUT. THIS IS A SAFETY ISSUE THAT NEEDS TO BE ADDRESSED BEFORE WORSE SCENARIOS HAPPEN WITH POSSIBLE DEATHS. TO MAKE MATTERS WORSE, I OWN A 2004 F-150 AND HAVE READ STORIES OF IT HAPPENING IN THOSE ENGINES TOO!
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10305781February 4, 2010
ENGINE AND ENGINE COOLING
2003 FORD EXPEDITION SPARK PLUG BLEW OUT OF CYLINDER HEAD. APPARENTLY A COMMON PROBLEM THAT NEEDS TO BE READDRESSED. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10304558February 3, 2010
ENGINE AND ENGINE COOLING
MY FORD EXPEDITION HAS LESS THAN 90,000 MILES AND THE SPARK PLUG FOR #3 CYLINDER FELL INTO THE CYLINDER CHAMBER THUS THE PISTON WAS HITTING THE SPARK PLUG ,THIS REPAIR CAN COST AS MUCH $1800.00...FOR A SPARK PLUG THAT COST AROUND $5.00 ON A SUV THAT COST $50,000.00... THIS COULD HAVE CAUSED A FIRE SINCE THE PISTON WAS PUSHING INTO THE ENGINE COMPARTMENT, A FUEL AIR MIXTURE, PLUS, THE PRESENCE OF ELECTRICAL SPARK ARE A PERFECT MIXTURE FOR A FIRE... !!! I WAS CHARGED $ 689.00 FOR A TOW BACK TO MY HOME. I WANT THIS PROBLEM TO BE ADDRESSED BY FORD ASAP BEFORE SOMEONE LOSES THEIR LIFE!!!! A RECALL IS IN ORDER! I WANT FORD TO PAY FOR MY REPAIR AND TOWING BILL BECAUSE THIS IS AN ENGINEERING FLAW AND IT IS EXTREMELY HAZARDOUS!!! CONTACT ME PLEASE! I HOPE THIS CAN HELPS OTHER EXPEDITION OWNERS. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10302335January 26, 2010
STEERING
TL*THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 25 MPH ON THE HIGHWAY IN RAINY CONDITIONS, THE VEHICLE FISHTAILED AND ALMOST SLIPPED ON A RAMP UNTIL HE REGAINED CONTROL. HE ALSO NOTICED A VIBRATING NOISE. HE TOOK THE VEHICLE TO A REPAIR SHOP BUT THERE WERE NO DEFINITE ANSWERS AS TO WHAT THE CAUSE FOR FAILURE WAS. HE HAD NOT SPOKEN WITH THE MANUFACTURER OR TAKEN THE VEHICLE TO THE DEALER TO-DATE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT MILEAGE WAS APPROXIMATELY 105,000. THE FAILURE MILEAGE WAS APPROXIMATELY 102,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10300377January 19, 2010
ENGINE AND ENGINE COOLING:ENGINE
MY 2003 FORD EXPEDITON WAS MAKING A SLIGHT TAPPING NOISE ALL DAY AS I DROVE AROUND TOWN. WHEN I HIT MY HOME TOWN I WAS A .10 OF A MILE FROM MY HOUSE AND A HUGE BANGING NOISE OCCURED. THE VEHICLE LOST POWER AND I COULD SMELL GASOLINE VAPORS. FROM INSPECTION UNDER THE HOOD I NOTICED THE COIL ASSEMBLY ABOVE IN THE RIGHT REAR CYLINDER WAS BROKEN AND THE SPARK PLUG WAS LAYING ON THE MOTOR. IT HAD BLOWN A SPARK PLUG. I HAD PURCHASED AN EXTENDED WARRANTY WHEN I PURCHASED THE VEHICLE. I HAD THE CAR TOWED AND WAS TOLD THEY WOULD INSPECT FOR REPAIRS. THE CAR WAS SUB-LETTED OUT TO A FORD DEALER. THE FORD DEALER SAID THAT A HELICOIL REPAIR WAS WHAT WAS ONCE ACCEPTED BUT THEIR DEALERSHIP NO LONGER PERFORMED THAT PROCEDURE BECAUSE IT WAS ONLY A TEMPORARY FIX. FORD PUT OUT A SERVICE BULLETIN THAT SAID THE BEST REPAIR IS TO REPLACE THE HEAD BUT A HELICOIL TYPE REPAIR WOULD SUFFICE. BECAUSE OF THIS TEMPORARY FIX ANNOUNCEMENT AND FORD'S INABLILTY TO ADMIT THERE IS SOMETHING WRONG WITH THE TRITON MOTOR BUILT BETWEEN 1997 AND 2008 MY EXTENDEDE WARRANTY COMPANY WILL NOT MAKE THE BEST RECOMMENDED FIX. FORD NEEDS TO BE HELD ACCOUTABLE. I DO NOT WANT TO PUT MY FAMILY OF FIVE AT RISK OF BREAKING DOWN AND POSSIBLE ENGINE FIRE BECAUSE OF THIS DEFECT. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10299816January 15, 2010
ELECTRICAL SYSTEM, POWER TRAIN:AUTOMATIC TRANSMISSION
I WAS DRIVING DOWN THE FREEWAY WHEN MY EXPEDITION MADE A NOISE, THE INSIDE DASH LIGHTS FLICKERED AND THE TRANSMISSION STARTED ACTING UP. I PULLED OVER AT A HOTEL. I CALLED A TOW TRUCK WHO CAME TO PICK IT UP A FEW DAYS LATER. WHEN HE STARTED IT THE WIRING HARNESS CAUGHT UNFIRE. THE ENTIRE WIRING BURNED UP ON THE LIFT SIDE OF THE VEHICLE. THE MECHANIC TOLD US WE WERE LUCK TO HAVE STOPPED. IF WE CONTINUED DOWN THE HIGHWAY MY FAMILY AND I WOULD HAVE BEEN IN GREAT DANGER. I BELIEVE THE FIRE WAS THE FAULT OF BAD WIRING. I CHECK THE RECALL SITES AND MY VEHILCE WAS NOT PART OF THE FAULTY WIRING RECALL. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10299532January 12, 2010
ENGINE AND ENGINE COOLING:ENGINE
TL*THE CONTACT OWNS A 2003 FORD EXPEDITION WHICH WAS PURCHASED USED IN 2003. THE SPARK PLUGS WERE BLOWING OUT OF THE HEAD AND CAUSING THE COILS TO BREAK. THIS FAILURE HAS OCCURRED THREE TIMES WITHIN 8 MONTHS. THE DEALER STATED THAT THE VEHICLE WOULD COST OVER $1200 TO REPAIR AT THE OWNER'S EXPENSE. THERE WERE NO RECALLS ON HER VEHICLE NOR FOR HER PARTICULAR MODEL PERTAINING TO THE FAILURE. THE FAILURE MILEAGES 96,772. UPDATED 2/22/10 *CN UPDATED 07/27/10*JB
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10298883January 10, 2010
AIR BAGS:SIDE/WINDOW
DRIVING ON SIDE ROAD DOING ABOUT 30 TO 35 MY SIDE AIR BAG CURTAINS DEPLOYED. SOUNDED LIKE A GUN WENT OFF AND WHITE POWDER CAME OUT,TOOK TO FORD SAID CANT FIND ANYTHING WRONG, BUT CHARGE ME 250 DOLLARS TO TELL ME THE CODE SHOW AIR BAG DEPLOY, ABOUT 5 MONTHS LATE THE SEAT BELT PRETENSIONER WENT OFF WHILE SITTING IN A PARKING LOT, SAME NOISE AND POWDER, FORD SAID NOT THEIR PROBLEM. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10298195January 4, 2010
ENGINE AND ENGINE COOLING:ENGINE
2003 FORD EXPEDITION 5.4L V-8 ENGINE BLEW A SPARKPLUG OUT OF THE CYLINDER HEAD. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10294135December 1, 2009
ELECTRICAL SYSTEM
ON JUNE 19 2009, RETURNING HOME FROM A SHORT TRIP, THICK SMOKE ERUPTED WITH STRONG RUBBER SMELL FROM UNDERNEATH THE DRIVER SEAT. I IMMEDIATELY TURNED OFF THE IGNITION AND EXITED THE CAR. THE FOLLOWING DAY I CONTACTED FORD MOTOR CO. AND INFORM THEM OF THE SAFETY ISSUE, AFTER GOING BACK AND FORTH, FORD GENERAL CONSUL OFFICE MADE DECISION THAT THE ISSUE IS NOT SAFETY HAZARDS AND WILL NOT REPAIR THE VEHICLE. PAT MILLIKEN FORD HAS THE VEHICLE, AND INSPECTED THE DAMAGE, WHICH DECLARED TO BE VERY EXTENSIVE THE REPAIR COST MAY EXCEED $2000.00. FORD GENERAL CONSUL WAS INFORMED OF THE DAMAGE AND STILL WILL NOT CONSIDER IT AS SAFETY ISSUE BECAUSE THE VEHICLE DID NOT BURST ON FIRE. MY SMART AND QUICK REACTION TO TURN OFF THE VEHICLE AND CUT THE POWER OFF PREVENTED A DISASTER TO HAPPEN, AND YET AS A CONSUMER I'M LEFT WITH HEFTY REPAIR BILLS FOR A POSSIBLE MANUFACTURING DEFECT IN THE WIRING.*TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10293465November 24, 2009
ENGINE AND ENGINE COOLING:ENGINE
ONE OF THE SPARK PLUGS BLEW OUT OF THE HEAD WHILE I WAS DRIVING ON THE HIGHWAY. THERE WAS NO EXTERNAL DAMAGE, HOWEVER INTERNAL DAMAGE TO THE ENGINE IS UNKNOWN. THIS COULD HAVE STARTED A FIRE UNDER THE RIGHT CIRCUMSTANCES AS RAW FUEL WAS BEING BLOWN THROUGH THE SPARK PLUG HOLE. THIS VEHICLE HAS THE ORIGINAL SPARK PLUGS, SO THIS IS NOT A CASE OF SOMEONE PUTTING TOO MUCH TORQUE ON REPLACEMENT PLUGS. THIS IS A SERIOUS ISSUE AND AFTER READING THE POSTS ON THE INTERNET FROM OTHER FORD OWNERS THAT HAVE HAD THE SAME PROBLEM, I AM CONVINCED THAT FORD NEEDS TO DO A RECALL. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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