2021-2025 Jeep/RAM Headlamp Switch Inspection Program

What This Communication Is About

This manufacturer communication, identified as NHTSA ID 11008707, is a Quality Inspection Request (QIR) issued by Mopar concerning the SWITCH - HEADLAMP assembly. This internal directive instructs dealerships to proactively identify and return specific suspect headlamp switch parts. These parts may be either in the dealership's current inventory or in transit to prevent them from being installed in new vehicles or used as replacement parts. The primary objective of this QIR is to ensure stringent quality control and prevent potential issues from reaching consumers, thereby maintaining the reliability and safety of the electrical systems in affected vehicles.

This QIR is a proactive measure, not a recall. It aims to address potential quality concerns with certain headlamp switch components before they manifest as problems for vehicle owners. By identifying and isolating these parts early, the manufacturer can ensure that only compliant components are used in production and service, reinforcing overall product quality.

Suspect Part Identification

The Quality Inspection Request specifically targets several headlamp switch part numbers. Dealerships are instructed to check their inventory for the following part numbers:

• 68156066AC
• 68156065AC
• 68292842AC
• 68292845AC
• 68373903AB
• 68146602AB
• 68156061AD
• 68401933AB

A critical factor in identifying suspect parts is the Julian date code. Only parts built before Julian date code 0094 are considered suspect. Julian date code 0094 corresponds to the 94th day of the year, which is January 9th, 2024. Parts manufactured on or after this date are not subject to this inspection. The communication includes an illustrative image of a suspect part, showing the part number (e.g., P68542445AA) and highlighting the location of the Julian date code on the component. For example, the image displays a Julian date code of 2443, which signifies the 244th day of 2023, corresponding to September 1st, 2023. Dealers must locate this four-digit code (DDDY format) on the physical part to determine its manufacturing date and whether it falls within the suspect range.

Dealer Actions Required

Dealerships are mandated to perform a thorough check of their current stock and any incoming shipments for the specified headlamp switch part numbers. Any parts identified as suspect—meaning they were built before Julian date code 0094 (January 9th, 2024)—must be returned to the manufacturer's designated facing depot. The communication explicitly states that these returns must be processed using Return Code 02 to ensure proper tracking and credit. All suspect parts must be returned before the deadline of October 22nd, 2024.

Furthermore, dealers are advised to return any open orders that are currently in process if they involve these suspect parts. For replacement, new orders must be placed to ensure that only compliant parts are procured and used. This proactive Jeep Wrangler headlamp switch inspection process is crucial for maintaining product quality and preventing potential issues with the electrical system. Direct questions regarding the return process can be sent via email to [email protected].

Important Warnings for Owners

It is crucial for owners to understand that this communication is an internal directive strictly for dealerships and does not require any direct action from vehicle owners. You will NOT receive a separate notification regarding this Quality Inspection Request. The purpose of this QIR is to prevent potential issues with the headlamp switch before they affect vehicles in the field, not to address an existing widespread defect in vehicles already sold. If you have concerns about your 2021-2025 Jeep Wrangler headlamp switch or other affected RAM vehicle, you may contact your local dealership for more information. However, this is primarily an inventory management and quality control measure for the manufacturer and its dealer network.

NHTSA Source

This information is based on NHTSA Manufacturer Communication ID 11008707.