Service Bulletin

2021-2023 BMW X5, X6, X7 Coolant Leak & Charge Air Cooling Fault

BMW has issued a manufacturer communication addressing coolant leaks, significant pressure release from the low temperature cooling system, and fault code 20A201 in 2021-2023 X5, X6, and X7 models. It also covers related AC low cooling output with fault 80120A.

Byeditor sarah mitchell2023 BMW X5
2023 BMW X5 — 2023 BMW X5 manufacturer_communication
Editorial illustration generated for this article.
20A20180120ACharge air cooling system: Coolant pump protective function activated due to dry runningCompressor: Shut down due to overpressure in refrigerant systemBMW coolant leakBMW X5 coolant leakBMW X6 coolant leakBMW X7 coolant leakBMW low temperature cooling system reservoirBMW DME fault
BMW X5
2021–2022
BMW X6
2021–2023
BMW X7
2021–2023

Symptoms of Coolant Leaks and Cooling System Issues

Owners of 2021-2023 BMW X5, X6, and X7 vehicles may observe specific symptoms indicating a problem with the low temperature cooling system or charge air cooling. The primary symptom is the presence of coolant traces leaking under the vehicle. Additionally, there might be significant pressure released along with coolant loss when opening the low temperature cooling system reservoir, even when the engine is cold.

A related symptom that can occur is low cooling output from the air conditioning system. This secondary issue is often linked to the primary coolant system problem. If you experience these issues with your 2023 BMW X5 manufacturer_communication, it's important to have it inspected.

Fault Codes (DTCs)

The following Diagnostic Trouble Codes (DTCs) may be stored in the vehicle's control modules:

  • 20A201: "Charge air cooling system: Coolant pump protective function activated due to dry running" - This code is stored in the Digital Motor Electronics (DME) module and directly relates to the charge air cooling system.
  • 80120A: "Compressor: Shut down due to overpressure in refrigerant system" - This code is stored in the Integrated Heating and Air Conditioning (IHKA) module and indicates an issue with the AC compressor.

Diagnosis and Trigger Conditions

For the primary symptom, the presence of coolant leaks or pressure release from the low temperature cooling system reservoir, along with DTC 20A201 in the DME, points to the core issue. The fault code 20A201 specifically indicates that the coolant pump for the charge air cooling system has activated its protective function due to dry running, likely caused by insufficient coolant.

The secondary symptom of low air conditioning cooling output with DTC 80120A in the IHKA module is related to the primary coolant issue. However, it's crucial to note that if 80120A is the only fault stored and there are no DME faults related to coolant loss, this specific bulletin's repair procedure does not apply. In such cases, the IHKA fault should be diagnosed using standard ISTA test plans. This distinction is important for technicians to correctly identify the root cause. If you are experiencing these issues with your 2023 BMW X5 manufacturer_communication, proper diagnosis is key.

Important Warnings

Owners should be aware that if the air conditioning fault code 80120A is present without any accompanying DME faults related to coolant loss, this particular manufacturer communication (NHTSA ID 10224198) does not apply. In such instances, the AC system should be diagnosed independently using BMW's ISTA test plans. Do not assume the AC issue is covered by this bulletin unless the primary coolant leak and DME fault 20A201 are also present.

Repair Procedure Summary

The manufacturer communication implies that diagnosis and repair should focus on the underlying cause of the coolant leak and the activation of the coolant pump protective function. Technicians are instructed to diagnose the IHKA fault with ISTA test plans if it is the only fault stored. For the primary issue, the repair would involve identifying and fixing the source of the coolant leak, ensuring the low temperature cooling system reservoir is properly sealed and filled, and addressing any issues with the charge air cooling system's coolant pump. This ensures the 2023 BMW X5 manufacturer_communication issue is properly resolved.

What Owners Should Do

If you observe coolant leaks under your 2021-2023 BMW X5, X6, or X7, or if your air conditioning performance is poor and you suspect a related issue, it is recommended to contact your authorized BMW dealership. Inform them of the symptoms you are experiencing and mention the potential relevance of manufacturer communication NHTSA ID 10224198. The dealership will perform a diagnostic check to confirm the presence of fault codes like 20A201 or 80120A and determine the appropriate repair.


Source: NHTSA ID 10224198

Frequently Asked Questions

What are the main symptoms of the coolant leak issue in BMW X5, X6, and X7 models?
The primary symptoms include traces of coolant leaking under the vehicle and significant pressure release with coolant loss when opening the low temperature cooling system reservoir, even when the engine is cold. Low air conditioning cooling output can also be a related symptom.
What specific fault codes are associated with the charge air cooling system problem?
The main fault code associated with the charge air cooling system problem is `20A201`, which indicates "Charge air cooling system: Coolant pump protective function activated due to dry running". The AC issue may also trigger `80120A` ("Compressor: Shut down due to overpressure in refrigerant system").
Can the AC low cooling output be fixed by this bulletin if no coolant leak is present?
No, if the AC fault code `80120A` is the only fault stored and there are no DME faults related to coolant loss (like `20A201`), this specific manufacturer communication (NHTSA ID 10224198) does not apply. The AC system should be diagnosed independently using BMW's ISTA test plans.
Which BMW models and years are affected by this manufacturer communication?
This manufacturer communication affects 2021-2023 BMW X5, X6, and X7 models.

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