2022-2023 Audi e-tron GT Door Panel Squeak and Rattle Noise TSB

Symptoms of Audi e-tron GT Door Panel Noise

Owners of 2022-2023 Audi e-tron GT and RS e-tron GT vehicles may experience Audi e-tron GT door panel noise, specifically "squeak or rattle noises from the door trim panel(s)". These noises are typically noticeable during "music operation" or when "driving on rough roads". This issue, detailed in Audi Technical Service Bulletin 70 23 82 2064546/5, points to various components within the door trim panel as potential sources of the sound.

Diagnosis and Trigger Conditions

The root cause of the Audi e-tron GT door panel noise is identified as relative movement between components due to manufacturing tolerances. Workshop findings indicate several specific areas where these squeaks and rattles can originate:

• Midrange speaker trim
• Upper door trim panel mounting strip
• Trim panel clips and body mounting points
• Pull handle to armrest joint
• Door wire harness and/or part labels
• Rear and lower edges of door trim panel
• Door trim panel light assembly
• Power rear lid switch
• Door trim panel storage pocket light assembly

Technicians will investigate these areas to pinpoint the exact source of the noise.

Repair Procedure Summary

Audi Technical Service Bulletin 70 23 82 2064546/5 outlines specific repair measures to eliminate the Audi e-tron GT door panel noise. The general approach involves applying felt tape, fleece adhesive tape, or special lubricant to critical contact points to prevent relative movement and dampen vibrations.

Midrange Speaker Trim

For noises originating from the midrange speaker trim, felt tape (part number 533867910A) is applied to the lower part of the opening in the door panel and to the tabs on the speaker trim that engage this opening. This ensures a snug fit and prevents rattling.

Upper Door Trim Panel Mounting Strip

Fleece adhesive tape (part number D373125A2) is bonded into the upper door trim panel mounting strip. The tape is positioned at the edge of the fastening strip and folded over, then pressed across the entire surface to reduce play.

Trim Panel Clips and Body Mounting Points

To address noises from trim panel clips and body mounting points, fleece adhesive tape (D373125A2) is applied directly to these components. This helps to reduce play and secure the trim panel more firmly.

Pull Handle to Armrest Joint

The pull handle to armrest joint is isolated using either fleece adhesive tape (D373125A2) or special lubricant (part number G052172A1) at the contact points. This prevents friction and movement that could cause squeaking.

Door Wire Harness and/or Part Labels

If the door wire harness or part labels are causing noise, they are secured by repositioning them and/or applying fleece adhesive tape (D373125A2). This prevents them from contacting the door trim panel or body.

Rear and Lower Edges of Door Trim Panel

Felt tape (533867910A) is applied to the edge of the door trim panel or on existing piping strips in areas where close contact could lead to noise.

Door Trim Panel Light Assembly

The cable for the door trim panel light assembly is wrapped with fleece adhesive tape (D373125A2) up to the connector. Additionally, fleece tape is applied to the light assembly itself to reduce play in its mounting.

Power Rear Lid Switch

For the power rear lid switch, the retaining tab is carefully bent open to achieve a more secure fit, reducing potential movement and noise.

Door Trim Panel Storage Pocket Light Assembly

Fleece adhesive tape (D373125A2) is applied to the retaining tabs of the diffuser for the door pocket lighting, ensuring a stable fit.

These procedures are illustrated with detailed figures in the TSB, guiding technicians through each step to effectively resolve the Audi e-tron GT door panel noise.

Required Tools or Parts

To perform the repairs described in TSB 70 23 82 2064546/5, technicians will require specific materials:

• 533867910A: Self-adhesive felt strip/tape (quantity 1 or 2, depending on application)
• D373125A2: Fleece adhesive tape (quantity 0.1 or 0.2, depending on application)
• G052172A1: Special lubricant (quantity 0.1, depending on application)

Additionally, fasteners, bolts, nuts, and screws may be needed as specified in the Repair Manual, which can be referenced through ETKA/ELSA.

Important Warnings for Owners

Audi notes that warranty claims for this issue are subject to specific conditions. Owners should be aware: "If the vehicle is outside any warranty, this Technical Service Bulletin is informational only." This means that if your 2022-2023 Audi e-tron GT or RS e-tron GT is no longer under warranty, the repair described in TSB 70 23 82 2064546/5 may not be covered by Audi.

Owner Action

If you are experiencing "squeak or rattle noises from door trim panel(s)" in your 2022-2023 Audi e-tron GT or RS e-tron GT, it is recommended to contact an authorized Audi dealer. Inform them about the Audi e-tron GT door panel noise and reference Technical Service Bulletin 70 23 82 2064546/5. The dealer can diagnose the specific cause of the noise and perform the necessary repairs using the outlined procedures and parts. For vehicles still under warranty (up to 6 months/6,000 miles or 1 month over 6 months/6,000 miles for certain claim types), these repairs are typically covered.

Source: NHTSA ID 10236626