Toyota RAV4 Service Bulletins
328 manufacturer communications on file.
- December 6, 2024•Document ID: 11012742Service Bulletin/Repair InstructionsSTRUCTURE:BODY
- Mfr Comm. #:
- T-SB-0035-24 Rev2
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryAcid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.
Associated Products (81)2025 Toyota 4Runner2025 Toyota bZ4X2025 Toyota Camry2025 Toyota Corolla2025 Toyota Corolla Cross2025 Toyota Crown2025 Toyota Crown Signia2025 Toyota GR Corolla2025 Toyota Grand Highlander2025 Toyota Highlander2025 Toyota Mirai2025 Toyota Prius2025 Toyota RAV42025 Toyota Supra2025 Toyota Tacoma2025 Toyota Tundra2025 Toyota Venza2024 Toyota 4Runner2024 Toyota bZ4X2024 Toyota Camry+ 61 moreAssociated Documents - December 5, 2024•Document ID: 11012738Warranty Program/ExtensionENGINE
- Mfr Comm. #:
- 24TE04
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryAlthough the flow shut-off valve is covered by Toyota’s New Vehicle Limited Warranty for 36 months or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing coverage for repairs related to Flow Shut-off Valve Coolant Leak.
Associated Products (5)Associated Documents - December 5, 2024•Document ID: 11012735Service Bulletin/Repair InstructionsSTRUCTURE:BODY
- Mfr Comm. #:
- T-SB-0061-23 Rev2
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryToyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film within 90 days from initial application.
Associated Products (81)2025 Toyota 4Runner2025 Toyota bZ4X2025 Toyota Camry2025 Toyota Corolla2025 Toyota Corolla Cross2025 Toyota Crown2025 Toyota Crown Signia2025 Toyota GR Corolla2025 Toyota Grand Highlander2025 Toyota Highlander2025 Toyota Mirai2025 Toyota Prius2025 Toyota RAV42025 Toyota Supra2025 Toyota Tacoma2025 Toyota Tundra2025 Toyota Venza2024 Toyota 4Runner2024 Toyota bZ4X2024 Toyota Camry+ 61 moreAssociated Documents - December 5, 2024•Document ID: 11012734Warranty Program/ExtensionENGINE
- Mfr Comm. #:
- 24TE04
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryIn our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Customer Support Program to provide coverage for Flow Shut-off Valve Coolant Leak on multiple Model & Model Year Toyota Vehicles. Although the flow shut-off valve is covered by Toyota’s New Vehicle Limited Warranty for 36 months or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing coverage for repairs related to Flow Shut-off Valve Coolant Leak.
Associated Products (5)Associated Documents - December 5, 2024•Document ID: 11012731Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- T-SB-0112-24
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummarySome 2018 – 2021 model year Toyota vehicles equipped with an A25A-FKS, A25A-FXS, or M20A-FKS engine may exhibit a condition in which an “Engine Maintenance Required” message is displayed in the Multi-Information Display (MID). Additionally, the vehicle will exhibit DTC(s) P268111 (Engine Coolant Bypass Valve Circuit Short to Ground) and/or P268115 (Engine Coolant Bypass Valve Circuit Short to Battery or Open).
Associated Products (4)Associated Documents - December 3, 2024•Document ID: 11012727Service Bulletin/Repair InstructionsSTRUCTURE:BODY
- Mfr Comm. #:
- T-SB-0062-23 Rev2
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryVehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark color paints but can be easily felt when brushing a hand across horizontal body surfaces such as the hood, roof, or deck lid. Follow the Repair Procedure in this bulletin to clean vehicles that may have been subjected to contamination by airborne iron particles such as rail dust during rail transportation or extended storage near industrial areas.
Associated Products (81)2025 Toyota 4Runner2025 Toyota bZ4X2025 Toyota Camry2025 Toyota Corolla2025 Toyota Corolla Cross2025 Toyota Crown2025 Toyota Crown Signia2025 Toyota GR Corolla2025 Toyota Grand Highlander2025 Toyota Highlander2025 Toyota Mirai2025 Toyota Prius2025 Toyota RAV42025 Toyota Supra2025 Toyota Tacoma2025 Toyota Tundra2025 Toyota Venza2024 Toyota 4Runner2024 Toyota bZ4X2024 Toyota Camry+ 61 moreAssociated Documents - December 2, 2024•Document ID: 11012726Warranty Program/ExtensionENGINE
- Mfr Comm. #:
- 24TE04
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryThis Customer Support Program provides coverage as it applies to Flow Shut-off Valve Coolant Leak on Certain 2019-2021 Avalon & Avalon HV, 2018-2021 Camry & Camry HV, Certain 2020-2021 Corolla, Certain 2019-2021 Corolla HB, 2020-2021 Highlander, Certain 2019-2021 RAV4 & RAV4 HV, Certain 2021 RAV4 PHV, Certain 2021 Sienna HV, Certain 2021 Venza vehicles. The specific condition covered by this program is a small engine coolant leak can occur from a specific valve that can allow coolant to drip on other parts of the vehicle. This can cause "Maintenance Required" to be displayed on the instrument cluster or cause the A/C not to function normally. If the condition is verified, the vehicle will be repaired with a new Flow Shut-off Valve under the terms of this Customer Support Program
Associated Products (5)Associated Documents - December 2, 2024•Document ID: 11012725Warranty Program/ExtensionENGINE
- Mfr Comm. #:
- 24TE04
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryFrequently Asked Questions CUSTOMER SUPPORT PROGRAM 24TE04 Multiple Model & Model Year Toyota Vehicles Coverage for Flow Shut-off Valve Coolant Leak
Associated Products (5)Associated Documents - December 2, 2024•Document ID: 11012724Warranty Program/ExtensionENGINE
- Mfr Comm. #:
- 24TE04
- Date Added:
- January 9, 2025
- Manufacturer:
- TOYOTA
SummaryAlthough the flow shut-off valve is covered by Toyota’s New Vehicle Limited Warranty for 36 months or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing coverage for repairs related to Flow Shut-off Valve Coolant Leak.
Associated Products (5)Associated Documents - November 22, 2024•Document ID: 11011651Service Bulletin/Repair InstructionsUNKNOWN OR OTHER
- Mfr Comm. #:
- T-SB-0021-24 Rev2
- Date Added:
- December 7, 2024
- Manufacturer:
- TOYOTA
SummaryA battery in a stored vehicle is subject to conditions that can reduce its performance and service life. These conditions include storage period, temperature, parasitic drain, and battery load. Because of these factors, battery inspection and maintenance are required in order to ensure proper operation and optimal battery life. Electrified vehicles are equipped with two types of batteries, a High Voltage (HV) battery and a 12V battery. Conventional vehicles are equipped with only a 12V battery. As a matter of policy, Toyota does not provide battery warranty coverage for discharged and/or failed batteries due to lack of maintenance. It is the dealer’s responsibility to maintain the specified State-Of-Charge (SOC) of the vehicle’s battery while in stock and ensure proper SOC at delivery. To reduce customer service concerns due to an undercharged battery, ALL dealers should test the 12V battery and recharge, if necessary, no more than 48 hours before delivery to the customer.
Associated Products (15)Associated Documents - November 13, 2024•Document ID: 11011643Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- T-TT-0768-24
- Date Added:
- December 7, 2024
- Manufacturer:
- TOYOTA
SummarySome technicians may report an engine oil leak from the Engine Oil Level Sensor area
Associated Products (6)Associated Documents - November 4, 2024•Document ID: 11011633Service Bulletin/Repair InstructionsUNKNOWN OR OTHER
- Mfr Comm. #:
- T-SB-0104-24
- Date Added:
- December 7, 2024
- Manufacturer:
- TOYOTA
SummaryPre-Delivery Service (PDS) is a critical step in satisfying our new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS: •Careful inspection for paint chips/scratches and body dents/dings. •Proper operation of electrical accessories (including interior light, clock, and radio reset). •Interior cleanliness. •Proper function of mechanical systems. Customer retention and proper maintenance of vehicles are and have always been a major focus for Toyota. To help remind customers that regular service is essential to the proper maintenance of the vehicle, dealers are required to install a service reminder sticker before delivery. By doing this, customers will be reminded to return to your dealership for service. Your current service reminder sticker may be used. (See PDS Check Sheet item 8 of “Final Inspection and Cleaning.”) This bulletin contains the PDS procedures that apply specifically to 2025 model year RAV4, RAV4 Hybrid, and RAV4 Plug-in Hybrid vehicles. Refer to T-SB-0028-24, the universal Check Sheet that contains PDS steps that apply to all 2025 model year Toyota vehicles. To properly perform a complete PDS, you must complete all procedures contained in this TSB as well as the universal PDS Check Sheet. In addition, if the vehicle is stored for over 30 days, refer to T-SB-0023-24, Long-Term Vehicle Storage Guidelines.
Associated Products (1)Associated Documents - October 24, 2024•Document ID: 11010361OtherUNKNOWN OR OTHER
- Mfr Comm. #:
- 23TJ01
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummaryThe table below describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.
Associated Products (20)2024 Toyota bZ4X2024 Toyota Crown2024 Toyota Grand Highlander2024 Toyota Prius2024 Toyota Tundra2023 Toyota 4Runner2023 Toyota bZ4X2023 Toyota Camry2023 Toyota Crown2023 Toyota Highlander2023 Toyota Mirai2023 Toyota Prius2023 Toyota RAV42023 Toyota Tundra2022 Toyota C-HR2022 Toyota Highlander2022 Toyota Mirai2022 Toyota Prius2022 Toyota RAV42022 Toyota TundraAssociated Documents - October 24, 2024•Document ID: 11010360OtherUNKNOWN OR OTHER
- Mfr Comm. #:
- 23TJ01
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummarySECOND KEY DELIVERY PROGRAM 23TJ01 Multiple Models and Model Years Second Key Delivery Program Frequently Asked Questions
Associated Products (20)2024 Toyota bZ4X2024 Toyota Crown2024 Toyota Grand Highlander2024 Toyota Prius2024 Toyota Tundra2023 Toyota 4Runner2023 Toyota bZ4X2023 Toyota Camry2023 Toyota Crown2023 Toyota Highlander2023 Toyota Mirai2023 Toyota Prius2023 Toyota RAV42023 Toyota Tundra2022 Toyota C-HR2022 Toyota Highlander2022 Toyota Mirai2022 Toyota Prius2022 Toyota RAV42022 Toyota TundraAssociated Documents - October 24, 2024•Document ID: 11010359Service CampaignUNKNOWN OR OTHER
- Mfr Comm. #:
- 23TJ01
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummaryThe supply of Smart Keys available for Toyota vehicles has been temporarily limited to one (1) on select models since October 2022 due to global semiconductor shortages impacting certain microchips. Affected vehicles have been delivered with only one Smart Key and a second mechanical key.
Associated Products (20)2024 Toyota bZ4X2024 Toyota Crown2024 Toyota Grand Highlander2024 Toyota Prius2024 Toyota Tundra2023 Toyota 4Runner2023 Toyota bZ4X2023 Toyota Camry2023 Toyota Crown2023 Toyota Highlander2023 Toyota Mirai2023 Toyota Prius2023 Toyota RAV42023 Toyota Tundra2022 Toyota C-HR2022 Toyota Highlander2022 Toyota Mirai2022 Toyota Prius2022 Toyota RAV42022 Toyota TundraAssociated Documents - October 24, 2024•Document ID: 11010358Service CampaignUNKNOWN OR OTHER
- Mfr Comm. #:
- 23TJ01
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummaryThe subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.
Associated Products (20)2024 Toyota bZ4X2024 Toyota Crown2024 Toyota Grand Highlander2024 Toyota Prius2024 Toyota Tundra2023 Toyota 4Runner2023 Toyota bZ4X2023 Toyota Camry2023 Toyota Crown2023 Toyota Highlander2023 Toyota Mirai2023 Toyota Prius2023 Toyota RAV42023 Toyota Tundra2022 Toyota C-HR2022 Toyota Highlander2022 Toyota Mirai2022 Toyota Prius2022 Toyota RAV42022 Toyota TundraAssociated Documents - October 23, 2024•Document ID: 11010357Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- T-TT-0764-24 Rev1
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummaryCustomers may experience a MIL ON, or an intermittent MIL ON condition, accompanied by DTC P140018, Exhaust Gas Recirculation "A" Control Circuit 2 Circuit Current Below Threshold
Associated Products (8)Associated Documents - October 18, 2024•Document ID: 11010351Service Bulletin/Repair InstructionsSTRUCTURE:BODY
- Mfr Comm. #:
- T-SB-0098-24
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummarySome 2022 model year Avalon and Avalon Hybrid, 2022 – 2024 model year Camry, Camry Hybrid, Corolla, Corolla Hatchback, Corolla Hybrid, Highlander, Highlander Hybrid, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid, 2023 – 2024 model year Crown, and 2024 model year Grand Highlander vehicles may exhibit a high-pitched noise coming from the front HVAC blower motor while operating the air conditioner or heater. This condition does not affect the operation of the vehicle, however, a heater cover has been developed to help reduce or potentially eliminate the noise.
Associated Products (19)2024 Toyota Camry2024 Toyota Corolla2024 Toyota Crown2024 Toyota Grand Highlander2024 Toyota Highlander2024 Toyota Prius2024 Toyota RAV42023 Toyota Camry2023 Toyota Corolla2023 Toyota Crown2023 Toyota Highlander2023 Toyota Prius2023 Toyota RAV42022 Toyota Avalon2022 Toyota Camry2022 Toyota Corolla2022 Toyota Highlander2022 Toyota Prius2022 Toyota RAV4Associated Documents - October 15, 2024•Document ID: 11010346Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- T-SB-0096-24
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummarySome 2023 – 2024 model year Camry, Camry Hybrid, RAV4, and RAV4 Hybrid vehicles and 2024 model year Grand Highlander Hybrid vehicles equipped with an A25A-FKS or an A25A-FXS engine may exhibit an oil leak that originates between the oil pan sub-assembly and the stiffening crankcase assembly.
Associated Products (5)Associated Documents - October 14, 2024•Document ID: 11010341Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- T-TT-0765-24
- Date Added:
- November 8, 2024
- Manufacturer:
- TOYOTA
SummarySome 2023-2024, Camry, Camry HV, Crown, RAV4, and RAV4 HV, may exhibit an oil leak from the cylinder head cover, near the union of the timing chain cover and cam housing.
Associated Products (6)Associated Documents