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1999-2004 Audi A6 Headlight Switch Fire Risk Recall

Audi is recalling certain 1999-2004 A6 vehicles equipped with halogen low beam headlights due to a potential short circuit in the headlight switch connector. This condition could lead to overheating or fire. The remedy involves rerouting the wiring harness.

ByAhmet Topcu — Founder & Editor-in-ChiefAutomated summary2004 Audi A6
2004 Audi A6 — 2004 Audi A6 recall
Editorial illustration generated for this article.
06V198000Audi recall JNAudi A6 headlight switch recallAudi A6 fire riskAudi A6 electrical system recallheadlight switch connector short circuithalogen low beam headlightsAudi A6 overheating1999 Audi A6 recall2000 Audi A6 recall
Audi A6
1999, 2000, 2003

Audi has issued a safety recall, identified by NHTSA ID 06V198000 and manufacturer recall number JN, for certain 1999-2004 Audi A6 passenger vehicles. This recall specifically targets vehicles equipped with halogen low beam headlights due to a potential issue with the headlight switch connector.

Why This Matters: Safety Risk

The core concern of this 2004 Audi A6 recall is a potential short circuit within the headlight switch connector. If the connector pins come into contact with each other, it can cause excessive current flow. This condition could lead to overheating or, in severe cases, a fire, posing a significant safety risk to vehicle occupants and property.

What's Being Recalled

This recall affects Audi A6 passenger vehicles from model years 1999 through 2004 that are equipped with halogen low beam headlights. It's important to note that vehicles fitted with Xenon low beam headlights are not impacted by this issue. This is because Xenon headlight circuits include a fuse that prevents excessive current flow in the event of a short circuit. Consequently, Audi S6 and S6 Avant vehicles, which are all equipped with Xenon low beam headlights, are not part of this recall.

Manufacturer's Remedy

To address the short circuit risk, Audi dealers will perform a repair by rerouting the wiring harness. This procedure involves installing a jumper wiring harness to prevent the connector pins from making unintended contact. This repair will be provided free of charge to affected owners.

The recall officially began on December 16, 2006. Owners who believe their vehicle may be affected by this 2004 Audi A6 recall should contact Audi for further information and to schedule the necessary repair.

Important Warnings

Owners should be aware that vehicles equipped with Xenon low beam headlights are not affected by this recall. Specifically, Audi S6 and S6 Avant vehicles are not subject to this recall as they exclusively feature Xenon low beam headlights.

How to Check if Your Vehicle is Affected

If you own a 1999-2004 Audi A6, you can contact Audi directly at 1-800-822-2834 to determine if your vehicle is included in recall 06V198000. You may also visit the National Highway Traffic Safety Administration's (NHTSA) website at HTTP://WWW.SAFERCAR.GOV or call their Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) to check for open recalls using your Vehicle Identification Number (VIN).

NHTSA Source Citation

This information is based on NHTSA Recall ID: 06V198000.

Frequently Asked Questions

What is the main problem addressed by the 2004 Audi A6 recall?
The main problem is a potential short circuit within the headlight switch connector in 1999-2004 Audi A6 vehicles equipped with halogen low beam headlights. This short circuit can lead to overheating or fire.
Which specific Audi A6 models are affected by recall 06V198000?
Recall 06V198000 affects 1999-2004 Audi A6 vehicles that have halogen low beam headlights. Audi S6 and S6 Avant models are not affected because they come with Xenon low beam headlights, which have a different circuit design.
What is the remedy for the Audi A6 headlight switch issue?
The remedy involves rerouting the wiring harness by installing a jumper wiring harness. This repair is performed by Audi dealers free of charge to prevent the short circuit.
Is there a fire risk associated with the headlight switch connector problem?
Yes, a short circuit in the headlight switch connector could lead to excessive current flow, which may cause overheating or even a fire, posing a significant safety risk.

What Audi A6 owners report

Counted from the records in our database across 33 model years.

1,665
Owner complaints
55
Recalls
5,316
Service bulletins
64
Crashes reported
71
Fires reported
65
Injuries reported

The 2004 model year

35 complaints, the 17th most of 33 model years on file. Owners reported 1 crash, 2 fires and 1 injury for this year, which also has 4 recalls on file.

Electrical System, the system this article covers, accounts for 396 of 1,665 complaints (24%), including 3 for 2004.

Complaints by model year

Model years with the most complaints for the Audi A6
1998130
1999217
2000148
2001113
200288
200435
200591
200667
200871
2019114

Most-reported systems

  1. Electrical System — 396
  2. Air Bags — 316
  3. Service Brakes — 161
  4. Fuel System — 150
  5. Engine — 130

Latest recalls for the 2004 model year

  • 11V267000 — Fuel System, Other (May 2011)
  • 08V157000 — Fuel System, Gasoline (Apr 2008)
  • 06V198000 — Electrical System (Jun 2006)
All 2004 recalls →

Recent owner reports about electrical system

Aftermarket radio: pioneer electronics avh-4100 nex backup camera fails and distracts driver significantly. I have attached a scan of the complaint to pioneer electronics.

2004 Audi A6 owner, Jul 2017

Tl* the contact owns a 2004 audi a6. The contact stated that while driving 65 mph, that there was a failure in the electric harness under the passenger seat. The contact stated that he noticed a burning odor and then the power failed to move the seat.

2004 Audi A6 owner, May 2012
Read owner complaints →

Complaints are owner reports filed with NHTSA. They are unverified, and counts depend on how many vehicles were sold, so they are not a failure rate.

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