Ford F-150 Complaints (2006)

585 consumer complaints on file.

#10532184July 28, 2013
ENGINE AND ENGINE COOLING
THE RIGHT EXHAUST MANIFOLD STUDS HAD BROKEN APPROXIMATELY 5/5/2012, IN WHICH THEY DID NOT TELL ME THE FULL EXTENT OF THE DAMAGES. THEY JUST TOLD ME THE MANIFOLD WAS LEAKING AND THE COST TO REPAIR IT. THIS CAUSED THE MANIFOLD TO WARP AND LEAK. THE DEALER WOULD NOT REPAIR IT UNDER THE EXTENDED WARRANTY. APPROXIMATELY ONE YEAR LATER I CALLED THE WARRANTY COMPANY AND FOUND OUT IT WAS ACTUALLY COVERED. WHEN I HAD TAKEN IT IN, IN MAY 2012 THE DEALER WANTED TO CHARGE 1500.00 FOR THE REPAIRS. THE REPAIRS WERE FINALLY MADE IN MAY OF 2013 TO THE EXHAUST MANIFOLD, BUT NOT TO THE CATALYTIC.CONVERTER WHICH STARTED CAUSING PROBLEMS IN JANUARY OF THIS YEAR. THIS LEAK MAY HAVE CAUSED THE RIGHT CATALYTIC CONVERTER TO FAIL ALSO, BUT HAVE FOUND MANY FORUMS STATING THAT FAILURE OF THE CATALYTIC CONVERTERS ARE A COMMON PROBLEM ON THESE PICK UPS. AT THIS TIME I AM DRIVING THE PICK UP AND IT THROWS THE CODE P0420, FOR CATALYTIC CONVERTER BELOW EFFICIENCY THRESHOLD. THIS PROBLEM SHOULD ALSO BE FORWARDED TO THE E.P.A. BECAUSE PEOPLE CANNOT AFFORD TO REPLACE THEIR CATALYTIC CONVERTERS AT THE PRICE OF 1200.00 PER SIDE. IF THIS IS A COMMON PROBLEM WITH FORD F-150'S THIS NEEDS ADDRESSED. ALSO THE FAILURE OF THE EXHAUST MANIFOLD IS A SAFETY HAZARD THAT COULD CAUSE THE OCCUPANTS IN THE CABIN TO BE EXPOSED TO CARBON MONOXIDE. THE LEAKING MANIFOLD ALSO CONFUSES THE COMPUTER BY TELLING IT THAT THE OF BANK CYLINDERS IS RUNNING TO LEAN IN RESPONSE TO THOSE READINGS IT THEN ADDS FUEL TO THAT BANK WHICH CAUSES IT TO RUN RICHER ON THAT BANK THAN IT SHOULD. I BELIEVE THAT THIS CAUSED DAMAGE TO THE CATALYTIC CONVERTER MAKING IT FAIL PREMATURELY. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10523868July 9, 2013
POWER TRAIN
WENT TO BACK UP AND NO REVERSE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10523238July 5, 2013
ENGINE
SPARK PLUGS AND COIL PACKS HAVE FAILED ACROSS OUR ENTIRE FLEET OF 2005-2008 F-150'S. THE POTENTIAL FOR SEIZED SPARK PLUGS IS SIGNIFICANT DUE TO INCREASED HEAT FROM FAILED COIL PACKS. THE COIL PACKS SEEM TO FAIL APPROXIMATELY EVERY 25,000-75,000 MILES. THE REPAIRS HAVE BEEN VERY COSTLY - ESPECIALLY WITH A FLEET OF 200+ VEHICLES. FORD HAS NOT OFFERED ANY ASSISTANCE WITH ANY OF THE CLAIMS. SYMPTOMS - THE VEHICLE SPUTTERS OR BOGS DOWN UNDER LOAD WHILE TRAVELING UP A HILL OR UNDER HARD ACCELERATION. DANGERS - THE VEHICLE WILL NOT ACCELERATE WITH 100% POWER WHILE UNDER LOAD IN A DANGEROUS SITUATION. THE NEED TO QUICKLY ACCELERATE BECOMES ALTERED DUE TO POSSIBLE SPARK PLUG/ COIL PACK FAILURE. RISKS ARE ACCIDENTS, PERSONAL INJURY, OR EVEN WORSE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10522730July 1, 2013
VEHICLE SPEED CONTROL, ENGINE AND ENGINE COOLING
VEHICLES MISFIRING AND STUMBLING DURING MODERATE ACCELERATIONS AND CRUISING WHEN A LOAD IS PUT ON MOTOR. ( GOING UP A HILL, SLIGHT INCLINE AND PASSING). SPARK PLUGS WERE UNABLE TO BE REMOVED FOR REPLACEMENT. THE SPARK PLUGS WERE NOT OF GOOD QUALITY AND WOULD NEED TO BE REPLACED MORE OFTEN THAN USUAL. THE MANUFACTURER WAS MADE AWARE, HOWEVER NO ASSISTANCE WAS PROVIDED. $1249.00 TO CHANGE ONE SPARK PLUG. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10519483June 12, 2013
FUEL/PROPULSION SYSTEM, ENGINE
THE VEHICLE WAS BEING DRIVEN AT 35 MPH AND SIMPLY STOPPED RUNNING. VEHICLE COULD NOT BE RE-STARTED. TOWED TO REPAIR SHOP. THE MECHANIC TESTED THE FUEL SYSTEM AND DETERMINED THE FUEL PUMP HAD BURNED OUT. THE FUEL PUMP WAS REPLACED AT A COST OF $552.05. ONE DAY AFTER REPAIRS WERE COMPLETED THE CHECK ENGINE WARNING LIGHT WAS ACTIVATED AND THE CODE REVEALED A FUEL SYSTEM ISSUE. THE VEHICLE WAS IMMEDIATELY TAKEN BACK TO THE SAME REPAIR SHOP. THE FUEL PRESSURE WAS OPERATING AT 90 PSI. AFTER SEVERAL UNSUCCESSFUL VISITS, IT WAS EVENTUALLY DETERMINED THAT THE FUEL PUMP CONTROL MODULE WAS SEVERELY CORRODED AND MALFUNCTIONING. THE "POT" METAL HAS BEEN COMPLETELY CORRODED AND THERE IS AN APPROXIMATE 1 INCH DIAMETER HOLE LEADING DIRECTLY TO THE ELECTRIC PANEL. THE CONTROL MODULE WAS REPLACED FOR AN ADDITIONAL $399.89. THE DESIGN OF THIS MODULE USING "POT" METAL AND SIMPLY BOLTING TO THE STEEL AXLE IS RIDICULOUS. THIS ITEM SHOULD BE AN IMMEDIATE RECALL WITHIN THE "SALT BELT" AREAS OF NORTH AMERICA. I HAVE DOCUMENTED RECEIPTS FROM THE REPAIR SHOP AND HAVE KEPT THE ORIGINAL FUEL MODULE AS WELL. FORD MOTOR COMPANY SHOULD RECOGNIZE THIS ISSUE AS AN OBVIOUS RE-CALL ITEM AND BE HELD RESPONSIBLE FOR ASSOCIATED REPAIR BILLS. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10516000June 10, 2013
POWER TRAIN
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT THE VEHICLE SHIFTED OUT OF GEAR WHILE AT A STOP AND THEN LUNGED FORWARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE TRANSMISSION HAD DEVELOPED A PLANETARY NOISE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE FAILURE MILEAGE WAS 24,000. THE CURRENT MILEAGE WAS 35,800.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10514092May 29, 2013
ELECTRICAL SYSTEM
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER SHUT OFF WHENEVER THE TEMPERATURE WAS ABOVE 70 DEGREES. THE CONTACT MENTIONED THAT IT WOULD RETURN TO NORMAL ONCE THE TEMPERATURE WAS COOLER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN STATED THAT THE INSTRUMENT CLUSTER NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 114,000. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10511364May 10, 2013
ENGINE
WHILE REPLACING THE SPARK PLUGS, EVERY PLUG BROKE OFF AND WAS VERY DIFFICULT TO REMOVE. MY MECHANIC GOT OUT THE FIRST SEVEN, BUT THE EIGHTH WOULD NOT COME OUT. IT SUBSEQUENTLY FELL INTO MY ENGINE, CAUSING IT TO SEIZE. I SHOULD HAVE GOTTEN ANOTHER 100,000 MILES OUT OF THIS TRUCK! *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10510975May 7, 2013
ELECTRICAL SYSTEM
THE LED DISPLAY THAT INDICATES THE MILEAGE, GEAR SELECTOR AND WARNING INDICATOR IS NO LONGER OPERABLE. FROM A QUICK WEB SEARCH AND A DISCUSSION WITH THE LOCAL FORD SERVICE DEPARTMENT THIS IS A KNOWN ISSUE THAT IS NOT CURRENTLY COVERED BY A RECALL. INABILITY TO VIEW MILEAGE AND WARNING INDICATORS RESULTS IN UNSAFE DRIVING CONDITIONS. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10510498May 3, 2013
FUEL/PROPULSION SYSTEM
DRIVING EAST ON I90 (ABOUT 20 MILES WEST OF STEWARTVILLE, MN) DURING FREAK MAY BLIZZARD. DUE TO ROAD CONDITIONS, COULD ONLY DRIVE BETWEEN 15-40 MPH. SUDDENLY THE ENGINE STOPPED RUNNING. I WAS ABLE TO START IT UP AGAIN AND DRIVE ABOUT 3 MINUTES AND THEN IT WOULD DIE AGAIN. THERE WAS NO PLACE TO PULL OVER, AS THE SHOULDERS OF THE ROAD WERE NOT CLEARED AND THERE WAS 12" OF WET HEAVY SNOW. MY TRUCK IS NOT 4WD SO WE WOULD HAVE GOTTEN STUCK. WE HAD TO DRIVE WITH THE HAZARDS ON, BUT IT WAS LOW VISIBILITY AND WE COULD EASILY HAVE BEEN HIT FROM BEHIND. WE COULD NOT GET OFF ON THE EXIT RAMP BECAUSE A SEMI TRUCK JACKNIFED AND THE EXIT WAS CLOSED. WE HAD TO CONTINUE THIS HAZARDOUS JOURNEY TO THE NEXT EXIT, WHICH WAS ABOUT 12 MILES AWAY, TO STEWARTVILLE, MN. WE FOUND A AUTO REPAIR SHOP AND DESCRIBED THE PROBLEM. THE MECHANIC SUSPECTED IMMEDIATELY THAT IT WAS THE FUEL PUMP CONTROL MODULE. HE SAID THAT HE HAS BEEN INSTALLING A LOT OF THESE LATELY ON F150S, ESPECIALLY 2006'S. HE SAID HE FELT THERE SHOULD BE A RECALL, AS IT IS WELL-KNOWN AMONG MECHANICS THAT THESE ARE FAILING AT AN ALARMING RATE. THE PROBLEM IS THAT THE MODULE IS LOCATED TIGHT AGAINST THE FRAME, NEXT TO THE SPARE TIRE, AND THE METAL OF THE MODULE (ALUMINUM) REACTS ADVERSELY WITH THE STEEL METAL OF THE FRAME, CAUSING OXIDATION BETWEEN THE TWO. THIS CAUSES THE MODULE TO BREAK AND FAIL, THUS SHORTING OUT THE CIRCUIT BOARD. FORD KNOWS THAT THIS IS A PROBLEM, AS THE REPLACEMENT PARTS HAVE SPACER PLATES TO KEEP THE MODULE & FRAME SEPARATED. FORD SHOULD ISSUE A RECALL ON THIS PART BEFORE SOMEONE GETS KILLED. WE COULD EASILY HAVE BEEN KILLED, AS WE COULD NOT PULL OFF THE INTERSTATE. THE PART IS RELATIVELY INEXPENSIVE (WE PAID $189 FOR THE PART). WE SHOULD HAVE BEEN NOTIFIED OF THIS ISSUE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10509540April 25, 2013
FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE REVERSING AT 3 MPH, THE VEHICLE STALLED AND WOULD NOT RESTART. AN INDEPENDENT MECHANIC DIAGNOSED THE VEHICLE AS HAVING A FAULTY FUEL PUMP AND/OR FAULTY FUEL DRIVER MODULE. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 103,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10509070April 22, 2013
AIR BAGS, SEAT BELTS
A DEER RAN OUT IN FRONT OF VEHICLE..ROAD WET AND IT WAS FOGGY..TRIED TO KEEP FROM HITTING DEER..BACK OF TRUCK FISHTAILED..LOSS CONTROL..HIT A DITCH AND EMBANKMENT...AIR BAGS DID NOT EMPLOY AND SEAT BELT DID NOT LOCK...HAD A FRACTURE IN L2 VERTEBRAE OF BACK..FORD HAS DENIED ANY FAULT IN AIR BAG OR SEAT BELT FUNCTION...TRUCK WAS TOTALED BY INSURANCE COMPANY..... *TR
Crash:
Yes
Fire:
No
Injuries:
1
Deaths:
0
#10508696April 18, 2013
FUEL/PROPULSION SYSTEM
I WAS WARMING THE VEHICLE TO GO TO WORK, MY TRUCK JUST SUDDENLY STALLED, HAD TO GET A TOW TO THE NEAREST FORD DEALER, THE MECHANIC SAID THE FUEL PUMP MODULE UNIT WENT OUT, THE PART IS ON BACK ORDER OR EMERGENCY ORDER, I HAVE NO VEHICLE TO GET TO WORK, I NEED MY VEHICLE, THIS PART SHOULD BE ON RECALL FOR FORD F150. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10508729April 18, 2013
FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE TRAVELING 44 MPH, THE VEHICLE SHOOK VIOLENTLY THEN STALLED. THE VEHICLE WAS RESTARTED AND THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO A DEALER WHERE IT CONFIRMED THAT THE FUEL PUMP HAD FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 111,600. THE VIN WAS UNAVAILABLE.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10505299April 1, 2013
SERVICE BRAKES
DRIVING VEHICLE DRIVE AND OVERDRIVE WENT OUT THIS IS TWO TIMES THIS HAPPENED FORD NEEDS TO PAY FOR REPAIRS OTHER PEOPLE HAVE SAME PROBLEM THIS PROBLEM SHOULD BE LOOKED INTO. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10504370March 25, 2013
POWER TRAIN
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH WITH THE CRUISE CONTROL ACTIVATED, THE ENGINE RPMS INCREASED AND THE VEHICLE WOULD NOT ACCELERATE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN ADVISED THE CONTACT THAT THE TRANSMISSION WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 64,000. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10504067March 22, 2013
FUEL/PROPULSION SYSTEM
I RECENTLY PURCHASED THIS VEHICLE USED BUT THE BODY WAS IN GREAT CONDITION AND IT RAN GOOD ON THE TEST DRIVE. AFTER THREE DAYS I NOTICED A FUEL SMELL IN THE CAB AND WHEN OVERTAKING A VEHICLE IT STARTED MISS FIRE. FORTUNATELY THE DEALER I BOUGHT IT FROM HAD ME TAKE IT TO THE MECHANIC HERE IN TOWN WHO SAID THAT IT WAS THE NUMBER FIVE IGNITION COIL WHICH HE REPLACED. THE NEXT DAY THE PROBLEM CONTINUED SO I TOOK IT BACK AND IT WAS THE SPARK PLUGS WHICH HE REPLACED (400.00) BUT IT RAN WELL. I DROVE IT TO PA. AND BACK WITH NO PROBLEM BUT YESTERDAY THE SAME PROBLEM HAPPENED AND NOW IT IS COIL NUMBER 2 (73.00). THE MECHANIC WHO HAS BEEN IN BUSINESS FOR 28 YEARS IN OUR FARM TOWN IN WHICH HE SERVICES NUMEROUS FORD TRUCKS SAID THAT THIS IS A SERIOUS PROBLEM WITH FORDS FROM THE COILS TO THE ILL DESIGNED SPARK PLUGS. NOW THAT I HAVE READ THE NUMEROUS COMPLAINTS WHICH ARE SYNONYMOUS WITH MY PROBLEM INCLUDING THE FUEL SMELL MAKES ME WONDER IF THE NHTSA IS ON THE TAKE FROM FORD TO OVERLOOK CERTAIN PROBLEMS. I THINK THAT I WILL USE SOME OF MY WELL CONNECTED FRIENDS IN CONGRESS TO LOOK INTO THIS IF I DO NOT GET A SATISFACTORY ANSWER TO THIS ISSUE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10504090March 22, 2013
FUEL/PROPULSION SYSTEM
FUEL PUMP MODULE, ENOUGH SAID FORD. TIME TO MAKE A RECALL. NO RECALL BUT THERE'S AN UPDATE TO MOUNT IT ON STUDS...THINK THERE'S AN ISSUE? *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10503641March 19, 2013
ENGINE, ELECTRICAL SYSTEM, FUEL/PROPULSION SYSTEM
2006 FORD F-150 HARLEY DAVIDSON HAS COIL MISFIRE PROBLEM. ALL EIGHT COILS HAVE BEEN REPLACED IN THE LAST 24 MONTHS AND THREE HAVE BEEN REPLACED TWICE. CAT CONVERTER HAS BEEN REPLACED TWICE IN THE SAME TIME PERIOD. ALL PLUGS HAVE BEEN REPLACED. THE CAR CONTINUES TO MISFIRE. AS A RESULT, THE VEHICLE HAS AN EXTREMELY STRONG ODOR OF FUEL RESONATING. THE DEALER STATES THAT THEY CANNOT DO ANYTHING TO FIND THE ROOT OF THE PROBLEM. THIS VEHICLE IS DEALER SERVICED. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10503175March 15, 2013
ENGINE
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE BRAKING TO A STOP, THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE COULD NOT BE REPLICATED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 127,000. THE VIN WAS UNAVAILABLE.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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