2019-2024 Audi A5 Wind Deflector Not Secure TSB 2068367/1

Symptoms

Owners of a 2019-2024 Audi A5 Cabriolet may experience that their wind deflector no longer installs correctly. The primary complaint is that the wind deflector "will not remain secure when installed," indicating a failure in its mounting mechanism.

Upon inspection, workshop technicians typically find that the wind deflector bearings and/or latching elements are broken. This damage directly prevents the wind deflector from being securely installed, leading to the reported instability and inability to stay in place.

Technical Background

The root cause of the Audi A5 wind deflector broken issue is often attributed to improper handling. If the wind deflector is incorrectly installed, removed, or if the folding and unfolding sequence is not strictly adhered to as per the instructions in the owner's manual, its delicate bearings and latching elements can become damaged. Once these components are broken, the wind deflector can no longer be securely installed.

The Technical Service Bulletin 2068367/1 includes visual aids to help technicians identify the damage. Figure 1 and Figure 2 illustrate a broken wind deflector bearing pin still attached to its mount on the deflector structure. Figure 3 further shows the removed pieces of a broken wind deflector bearing pin, highlighting the specific components that fail.

Repair Procedure Summary

To resolve the Audi A5 wind deflector broken condition, Audi Technical Service Bulletin 2068367/1 specifies that a small parts kit, part number 8W7 898 174, is available. This kit contains the necessary components to replace the damaged bearings and/or latching elements of the wind deflector. It is important to note that replacing the entire wind deflector assembly is generally not required, as the kit provides a targeted repair solution.

The repair process involves removing the broken components and installing the new parts from the kit. Following the repair, it is crucial for technicians to counsel the customer on the correct folding and unfolding sequence for the wind deflector. This instruction aims to prevent future damage and recurrence of the problem, ensuring the longevity of the repair.

Required Parts

To perform this repair, the following part is required:

• Part Number: 8W7 898 174
• Part Description: Small parts kit
• Quantity: 1

Always verify the latest information and parts bulletins with your Parts Department and/or ETKA for current part numbers and availability before ordering.

Important Warnings and Warranty Information

Audi explicitly states that the damage leading to the Audi A5 wind deflector broken issue is considered to be due to "outside influence." Consequently, this type of damage is not covered by any Audi Warranty. This means that the cost of replacing the wind deflector or the small parts kit cannot be claimed under warranty.

Owners should be aware that they will likely be responsible for the cost of this repair. To avoid recurrence of this damage, it is essential to follow the specific folding and unfolding sequence for the wind deflector as detailed in the vehicle's owner's manual.

Production Solution

Audi notes that a production solution for this issue is "Not applicable," indicating that the design of the wind deflector and its components remains as is, and the problem is primarily related to usage rather than a manufacturing defect.

Source: NHTSA ID: 10227914