Pontiac Sunfire Service Bulletins

879 manufacturer communications on file.

• August 1, 2004•Document ID: 627673

  Service Bulletin/Repair Instructions
  SUSPENSION:FRONT

  Mfr Comm. #:

  010232001C

  Date Added:

  February 13, 2002

  Manufacturer:

  PONTIAC

  Summary

  INFORMATION REGARDING CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING. *YH *TT

  Associated Products (31)

  2003 Oldsmobile Aurora2002 Buick Regal2002 Cadillac Seville2002 Chevrolet Cavalier2002 Chevrolet Impala2002 Chevrolet Monte Carlo2002 Oldsmobile Aurora2002 Oldsmobile Intrigue2002 Pontiac Bonneville2002 Pontiac Sunfire2001 Buick Regal2001 Cadillac Seville2001 Chevrolet Cavalier2001 Chevrolet Impala2001 Chevrolet Monte Carlo2001 Oldsmobile Aurora2001 Oldsmobile Intrigue2001 Pontiac Bonneville2001 Pontiac Sunfire2000 Cadillac Seville+ 11 more
  Associated Documents

  • DownloadMC-627673-0001.pdf↗
• July 1, 2004•Document ID: 10013168

  Service Bulletin/Repair Instructions
  SEAT BELTS:FRONT:RETRACTOR

  Mfr Comm. #:

  07012004

  Date Added:

  April 11, 2005

  Manufacturer:

  PONTIAC

  Summary

  INCORRECT PASSENGER SIDE REAR SEATBELT RETRACTOR WELD NUTS AND BOLT ATTACHMENT FASTENERS. THE SHEER STRENGTH OF THE INCORRECT FASTENER, WHICH WAS USED IN ERROR, IS BELOW THE SHEER FORCE REQUIRED BY FEDERAL MOTOR VEHICLE SAFETY STANDARDS 209, SEATBELT ASSEMBLIES, AND 210, SEATBELT ASSEMBLY ANCHORAGES, AND LOADS ON THE ANCHORAGES MAY EXCEED THE SHEER STRENGTH OF THE FASTENER IN THE EVEN OF A SEVERE CRASH. *TT

  Associated Products (2)

  2004 Chevrolet Cavalier2004 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10013168-0001.pdf↗
• July 1, 2004•Document ID: 10012103

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  030601018

  Date Added:

  February 12, 2005

  Manufacturer:

  CHEVROLET

  Summary

  NEW CYLINDER BORE LINER REPLACEMENT PROCEDURE. THIS SERVICE BULLETIN REPLACES 030601018A. *EH

  Associated Products (19)

  2005 AIRSTREAM Classic2005 Chevrolet Cavalier2005 Chevrolet Malibu2005 Pontiac Grand AM2005 Pontiac Sunfire2004 AIRSTREAM Classic2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10012103-0001.pdf↗
• July 1, 2004•Document ID: 10012102

  Service Bulletin/Repair Instructions
  POWER TRAIN:AUTOMATIC TRANSMISSION

  Mfr Comm. #:

  030729005

  Date Added:

  February 12, 2005

  Manufacturer:

  PONTIAC

  Summary

  CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH

  Associated Products (12)

  2005 Chevrolet Cavalier2005 Pontiac Sunfire2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10012102-0001.pdf↗
• July 1, 2004•Document ID: 10012093

  Service Bulletin/Repair Instructions
  STEERING

  Mfr Comm. #:

  030232001B

  Date Added:

  February 11, 2005

  Manufacturer:

  PONTIAC

  Summary

  MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH

  Associated Products (17)

  2005 AIRSTREAM Classic2005 Chevrolet Cavalier2005 Pontiac Grand AM2005 Pontiac Sunfire2004 AIRSTREAM Classic2004 Chevrolet Cavalier2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10012093-0001.pdf↗
• June 1, 2004•Document ID: 10012182

  Service Bulletin/Repair Instructions
  SUSPENSION

  Mfr Comm. #:

  040308010

  Date Added:

  February 17, 2005

  Manufacturer:

  PONTIAC

  Summary

  CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH

  Associated Products (52)

  2005 Buick Regal2005 Chevrolet Cavalier2005 Chevrolet Impala2005 Chevrolet Monte Carlo2005 Pontiac Grand AM2005 Pontiac Grand Prix2005 Pontiac Sunfire2004 Buick Regal2004 Chevrolet Cavalier2004 Chevrolet Impala2004 Chevrolet Monte Carlo2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Grand Prix2004 Pontiac Sunfire2003 Buick Regal2003 Chevrolet Cavalier2003 Chevrolet Impala2003 Chevrolet Malibu2003 Chevrolet Monte Carlo+ 32 more
  Associated Documents

  • DownloadMC-10012182-0001.pdf↗
• June 1, 2004•Document ID: 10008469

  Service Bulletin/Repair Instructions
  SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT

  Mfr Comm. #:

  040525007

  Date Added:

  August 2, 2004

  Manufacturer:

  CHEVROLET

  Summary

  ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON, TRACTION OFF WARNING LIGHT ON, DIAGNOSTIC TROUBLE CODES (DTCS) C1223 AND C1225 SET. *TT

  Associated Products (4)

  2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10008469-0001.pdf↗
• May 20, 2004•Document ID: 10013273

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  05202004

  Date Added:

  April 13, 2005

  Manufacturer:

  CHEVROLET

  Summary

  INTERMITTENT IDLE CONCERNS. *TT

  Associated Products (4)

  2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10013273-0001.pdf↗
• May 12, 2004•Document ID: 10007858

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:IGNITION

  Mfr Comm. #:

  04002

  Date Added:

  July 13, 2004

  Manufacturer:

  PONTIAC

  Summary

  PRODUCT SAFETY RECALL IGNITION CIRCUIT THERMAL EVENTS. *MJ

  Associated Products (11)

  2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire1999 Chevrolet Cavalier1999 Pontiac Sunfire1998 Buick Skylark1998 Chevrolet Cavalier1998 Oldsmobile Achieva1998 Pontiac Grand AM1998 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10007858-0001.pdf↗
• April 15, 2004•Document ID: 10009220

  Service Bulletin/Repair Instructions
  SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR

  Mfr Comm. #:

  04152004

  Date Added:

  September 17, 2004

  Manufacturer:

  PONTIAC

  Summary

  VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES. GM VOICEMAIL EXPRESS. *TT

  Associated Products (68)

  2005 Pontiac Grand AM2005 Pontiac Sunfire2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Malibu2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Malibu2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire2001 Chevrolet Malibu2001 Oldsmobile Alero2001 Pontiac Grand AM2001 Pontiac Sunfire2000 Chevrolet Malibu2000 Oldsmobile Alero2000 Pontiac Grand AM+ 48 more
  Associated Documents

  • DownloadMC-10009220-0001.pdf↗
• April 12, 2004•Document ID: 10009214

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:IGNITION

  Mfr Comm. #:

  04122004

  Date Added:

  September 17, 2004

  Manufacturer:

  BUICK

  Summary

  IGNITION CIRCUIT THERMAL EVENTS, THREE PHASE SAFETY RECALL 04002. GM VOICEMAIL EXPRESS. *TT

  Associated Products (11)

  2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire1999 Chevrolet Cavalier1999 Pontiac Sunfire1998 Buick Skylark1998 Chevrolet Cavalier1998 Oldsmobile Achieva1998 Pontiac Grand AM1998 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10009214-0001.pdf↗
• April 1, 2004•Document ID: 10012606

  Service Bulletin/Repair Instructions
  STRUCTURE:BODY

  Mfr Comm. #:

  040842004

  Date Added:

  March 8, 2005

  Manufacturer:

  PONTIAC

  Summary

  TAIL LAMP BRAKE INOPERATIVE. THIS SERVICE BULLETIN REPLACES 040842004. *EH

  Associated Products (2)

  2003 Chevrolet Cavalier2003 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10012606-0001.pdf↗
• March 1, 2004•Document ID: 10008682

  Service Bulletin/Repair Instructions
  STRUCTURE:BODY

  Mfr Comm. #:

  040842004

  Date Added:

  August 16, 2004

  Manufacturer:

  CHEVROLET

  Summary

  TAIL LAMP/BRAKE LAMP INOPERATIVE (REPLACE BULB AND SOCKET). *MJ *TT

  Associated Products (2)

  2003 Chevrolet Cavalier2003 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10008682-0001.pdf↗
• March 1, 2004•Document ID: 10005595

  Service Bulletin/Repair Instructions
  VISIBILITY:SUN/MOON ROOF ASSEMBLY

  Mfr Comm. #:

  030867009

  Date Added:

  March 5, 2004

  Manufacturer:

  PONTIAC

  Summary

  SUNROOF WILL NOT OPEN OR CLOSE COMPLETELY DUE TO THE SUNROOF MOTOR. *TT

  Associated Products (27)

  2004 Chevrolet Cavalier2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Oldsmobile Alero2001 Pontiac Grand AM2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Oldsmobile Alero2000 Pontiac Grand AM2000 Pontiac Sunfire+ 7 more
  Associated Documents

  • DownloadMC-10005595-0001.pdf↗
• March 1, 2004•Document ID: 10004363

  Service Bulletin/Repair Instructions
  EQUIPMENT:APPLIANCE:AIR CONDITIONER

  Mfr Comm. #:

  030138012

  Date Added:

  December 4, 2003

  Manufacturer:

  PONTIAC

  Summary

  UNDERHOOD RATTLE OR GROWL NOISE WITH AIR CONDITIONER ON. *TT

  Associated Products (4)

  2004 Chevrolet Cavalier2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10004363-0001.pdf↗
• March 1, 2004•Document ID: 10004285

  Service Bulletin/Repair Instructions
  POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)

  Mfr Comm. #:

  020731003A

  Date Added:

  December 1, 2003

  Manufacturer:

  CHEVROLET

  Summary

  CLUTCH PEDAL BUZZ OR VIBRATION. *TT

  Associated Products (8)

  2003 Chevrolet Cavalier2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Pontiac Sunfire2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10004285-0001.pdf↗
• February 23, 2004•Document ID: 10013000

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:IGNITION

  Mfr Comm. #:

  02232004

  Date Added:

  April 6, 2005

  Manufacturer:

  OLDSMOBILE

  Summary

  IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE START POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS. *TT

  Associated Products (11)

  2001 Chevrolet Cavalier2001 Pontiac Sunfire2000 Chevrolet Cavalier2000 Pontiac Sunfire1999 Chevrolet Cavalier1999 Pontiac Sunfire1998 Buick Skylark1998 Chevrolet Cavalier1998 Oldsmobile Achieva1998 Pontiac Grand AM1998 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10013000-0001.pdf↗
• February 16, 2004•Document ID: 10009120

  Service Bulletin/Repair Instructions
  POWER TRAIN:AUTOMATIC TRANSMISSION

  Mfr Comm. #:

  02162004

  Date Added:

  September 10, 2004

  Manufacturer:

  CHEVROLET

  Summary

  IF DEALERSHIP HAS A TRANSMISSION AXLE SEAL LEAK AND YOUR LOCATION IS WITHIN TWO HOURS DRIVING TIME OF DETROIT OR WINDSOR, PLEASE CALL THE WINDSOR LAB DUE FOR ENGINEERING WOULD LIKE TO EXAMINE THE VEHICLE PRIOR TO THE REPAIR OF THE LEAK. GM VOICEMAIL EXPRESS. *TT

  Associated Products (4)

  2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Pontiac Grand AM2004 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10009120-0001.pdf↗
• January 1, 2004•Document ID: 10011117

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  030601022

  Date Added:

  January 3, 2005

  Manufacturer:

  CHEVROLET

  Summary

  GUIDELINES FOR CYLINDER BORE LINER/PISTON SLEEVE REPLACEMENT ON THE L4 ECOTEC ENGINE. *TT

  Associated Products (13)

  2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Oldsmobile Alero2004 Pontiac Grand AM2004 Pontiac Sunfire2003 Chevrolet Cavalier2003 Oldsmobile Alero2003 Pontiac Grand AM2003 Pontiac Sunfire2002 Chevrolet Cavalier2002 Oldsmobile Alero2002 Pontiac Grand AM2002 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10011117-0001.pdf↗
• January 1, 2004•Document ID: 10010274

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:ENGINE

  Mfr Comm. #:

  3148

  Date Added:

  November 9, 2004

  Manufacturer:

  CHEVROLET

  Summary

  EXCESSIVE OIL CONSUMPTION ON THE 2.2L L61 ECOTEC ENGINE. *TT

  Associated Products (3)

  2004 Chevrolet Cavalier2004 Chevrolet Malibu2004 Pontiac Sunfire
  Associated Documents

  • DownloadMC-10010274-0001.pdf↗