Ford F-250 Complaints (2004)
408 consumer complaints on file.
- #10438809December 6, 2011SERVICE BRAKES, HYDRAULIC
REAR BRAKE BACKING PLATES RUSTED OUT. QUICK SEARCH ON THE INTERNET REVEALED THAT THIS IS A COMMON PROBLEM ON 2000-2008 FORD TRUCKS. PARKING BRAKE COMPONENTS ARE MOUNTED TO BACKING PLATE. LOSS OF PARKING BRAKES AND POSSIBLE DAMAGE TO REAR ABS IF THE PARKING BRAKE COMPONENTS SEPARATE FROM MOUNTS.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10437886November 30, 2011ELECTRICAL SYSTEM
TL* THE CONTACT OWNS A 2004 FORD-250 SD. THE CONTACT WAS DRIVING 65 MPH WHEN THE ENGINE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THAT THE FUEL INJECTOR MODULE NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND THEY ADVISED THAT THE VEHICLE DID NOT QUAILFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER : 05V270000(ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 92,000 AND THE CURRENT MILEAGE WAS 120,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10434013November 2, 2011ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM
2004 FORD F250 SUPER DUTY EGR VALVE & OIL COOLER AT A COST OF $2400.00 TO HAVE MY TRUCK FIXED. THERE ARE ALLOT OF OTHER COMPLAINTS POSTED BUT IT LOOKS LIKE NO ONE IS DOING ANYTHING TO GET AFTER FORD MOTORS TO RECALL THIS BIG EXPENSIVE PROBLEM TO CONSUMERS. ITS BAD ENOUGH THE TRUCKS COST SO MUCH. FORD IS ABLE TO INCREASE THEIR PROFITS BY NOT RECALLING AND FIXING THIS EXPENSIVE PROBLEM. I'M A DISABLED VETERAN AND IT TOOK ALL MY MONEY FOR A MONTH TO GET MY TRUCK BACK. I COULD NOT BUY FOOD OR PAY MY BILLS BECAUSE IT WENT TO GETTING MY TRUCK BACK WITH ONLY 1/4 TANK OF FUEL. SO NOW I CANNOT DRIVE ANYWHERE UNTIL THE DEC 1 2011 WHEN MY NEXT GOVERNMENT CHECK COMES. PLEASE HELP! *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10429912October 17, 2011TIRES
2004 FORD F-250. CONSUMER WRITES IN REGARDS TO THE DEFINITY DAKOTA A/T SYSTEM FAILURE *TGW THE CONSUMER STATED ON FOUR SEPARATE OCCASIONS THE TIRES FAILED FROM AN OUT-RIGHT BLOW OUT OR THE CONDITION WHERE THE TIRE HAD STARTED TO BULGE AND DEFORM OR SPLIT WHICH CAUSED TREAD SEPARATION. ONE INCIDENT LEFT THE FENDER ON THE VEHICLE DISTORTED AND SHIFTED OUT OF PLACE AS WELL AS SOME TRIM DAMAGE. THE MOST RECENT INCIDENT OCCURRED WHERE THE TIRE HAD BECOME SO MIS-SHAPED AND DISTORTED THAT WHEN THE MECHANIC PULLED THE TIRE OFF THE TRUCK, HE COULD NOT ROLL THE TIRE. THE TIRE HAD SERIOUS STRUCTURAL DAMAGE. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10428771October 5, 2011FUEL SYSTEM, GASOLINE
TL* THE CONTACT OWNS A 2004 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 5 MPH, THE VEHICLE SUDDENLY STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE BUT THE VEHICLE CONTINUED TO STALL INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN ADVISED THAT THE FUEL SENSOR WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10422271August 27, 2011TIRES, TIRES:TREAD/BELT
MY DICK CEPEC FC II TIRES HAD THE TREAD SEPERATE FROM THE STEEL BELTS. THREE DEVELOPED AIR BUBBLES IN THE TREAD AREA, BUT ONE SLUNG THE TREAD OFF CAUSING DAMAGE TO MY TRUCK. I WAS TOLD BY DICK CEPEC THAT THE NUMBERS DIDN'T MATCH THE RECALLED TIRES SO THEY WOULD NOT BE RESPONSIBLE FOR THE TIRES OR ANY DAMAGE. *TT
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10419752August 16, 2011FUEL SYSTEM, DIESEL
THE PROBLEM BEGAN IN JULY 2011. I OWN AND BOUGHT NEW, A 2004 F-250 SUPER DUTY CREW CAB FOUR-WHEEL DRIVE TRUCK WITH A 6.0 LITER ENGINE. THE PROBLEM STARTED WITH HARD COLD STARTS. WHEN IT DID START AFTER THREE TO FOUR ATTEMPTS, THE ENGINE RAN EXTREMELY ROUGH. AFTER A FEW MINUTES, IT WOULD EVENTUALLY LEVEL OFF. THROUGHOUT THE DAY, THE ENGINE WOULD START AND STOP WITHOUT ANY PROBLEMS. BUT AFTER BEING PARKED OVERNIGHT, THE TRUCK WOULD BE HARD TO START. THIS CONTINUED FOR SEVERAL WEEKS. ON THE EVENING OF AUGUST 11, 2011, AFTER THE ENGINE WAS OFF FOR ONLY THREE HOURS, IT WAS HARD TO START. THE ENGINE WOULD LOPE, IT WOULD NOT LEVEL OFF FOR A FEW MINUTES AND BLEW BLACK SMOKE OUT THE EXHAUST. EVENTUALLY, IT DID LEVEL OFF AND DROVE HOME. I DID NOT ATTEMPT TO START IT UP AGAIN UNTIL THE MORNING OF AUGUST FIFTEEN. IT WOULD NOT START. WHEN I TURNED THE KEY, IT CRANKED, ACTED LIKE IT WAS GOING TO START, THEN BACK TO JUST CRANKING. I ATTEMPTED SEVEN TIMES AND STOPPED CONCERNED I WOULD DRAIN THE BATTERY, DAMAGE THE STARTER, OR SOME OTHER PART. I CONTACTED THE DEALER. IT HAD TO BE TOWED TO THEIR SERVICE CENTER. THEY RAN DIAGNOSTICS AND DETERMINED IT WAS THE FICM (FUEL INJECTOR CONTROL MODULE) AND WAS GOING TO COST ME $1,300 TO FIX. THIS IS OUR ONLY SOURCE OF TRANSPORTATION, SO I RELUCTANTLY GAVE THEM THE GO AHEAD TO FIX IT. THE DAY IT WENT IN FOR SERVICE IT ONLY HAD 55,079 MILES. I DON'T UNDERSTAND. THIS TRUCK IS ONLY SEVEN YEARS OLD. I HESITATED IN SWITCHING TO DIESEL, BUT AFTER RESEARCHING AND LISTENING TO FRIENDS AND RELATIVES ABOUT THE LOWER FUEL COSTS, LOWER MAINTENENCE, HIGHER PERFORMANCE, I SWITCHED. I AM DISAPPOINTED THAT IN ONLY SEVEN YEARS, I'M HAVING TO SPEND OVER A THOUSAND DOLLARS TO REPLACE A PART THAT CANNOT BE REPAIRED. POOR DESIGN OR POOR QUALITY? AMERICAN MADE CARS AND TRUCKS USED TO BE BUILT TO OUTLAST THEIR OWNERS. THIS EVENT HAS QUESTIONED MY TRUST IN THE "BUILT FORD TOUGH" STATEMENT. RECALL SHOULD BE THE WORD FOR THIS SITUATION.*KB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10413707July 20, 2011ENGINE AND ENGINE COOLING
TL* THE CONTACT OWNS A 2004 FORD F-250 DIESEL. THE CONTACT STATED THAT WHEN COMING TO A STOP, THE VEHICLE WOULD STALL WITHOUT ANY WARNING. THE VEHICLE WAS TOWED TO A DEALER WHO ADVISED HIM THAT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 20,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10411072July 6, 2011ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE), POWER TRAIN, ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR, ELECTRICAL SYSTEM:12V/24V/48V BATTERY, ELECTRICAL SYSTEM:WIRING
2004 FORD F250. CONSUMER STATES FAULTY ICP SENSOR OR FAULTY EGR VALVE *TGW THE REVERSE PLANET GEAR IN THE TRANSMISSION WAS REPLACED. THE EGR VALVE REPLACED THREE TIMES, THE EGR COOLER, OIL COOLER WERE ALL REPLACED. THE R&R TURBO INTAKE WAS REPLACED TWICE, THE TURBO INNER COOLER, WIRING HARNESS ON THE ENGINE, TRANSFER CASE, FICM MODULE WERE REPLACED. THE ALTERNATOR AND BATTERY WERE REPLACED THREE TIMES, THE VALVE ASSEMBLY, HIGH PRESSURE AND REGULAR OIL PUMPS WERE REPLACED AND A NEW EGR SHIELD WAS INSTALLED. THE VEHICLE ALSO STALLED WHILE DRIVING DOWN THE INTERSTATE. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10410680July 6, 2011ELECTRICAL SYSTEM
TL* THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT THE FUEL INJECTION CONTROL MODULE WAS MALFUNCTIONING, CAUSING THE VEHICLE TO JERK ABRUPTLY WHEN INITIALLY STARTED. AFTER STARTING, THE VEHICLE WOULD SPORADICALLY STALL. THE DEALER WAS CONTACTED AND ADVISED THAT THAT VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM: WIRING). THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 81,240.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10410483July 5, 2011ELECTRICAL SYSTEM, STEERING
TL* THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. WHILE DRIVING APPROXIMATELY 45 MPH THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THE TECHNICIAN STATED THE FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. THE CONTACT STATED THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING) THAT MAY BE RELATED TO THE FAILURE. THE DEALER INFORMED THE CONTACT HIS THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO STATED THE STEERING WHEEL LOCKED WHILE DRIVING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND STEERING CONTROL BOX WAS REPLACED TWICE. THE CONTACT CONTINUED TO EXPERIENCE A FAILURE WITH THE STEERING. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10407533June 20, 2011ELECTRICAL SYSTEM:WIRING
TL*THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THE FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. THE CONTACT WAS ALSO ADVISED THE HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER:05V270000(ELECTRICAL SYSTEM: WIRING) WHICH CORRECTED THE FAILURE. THE FAILURE MILEAGE AND CURRENT MILEAGE WAS 107,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10400360May 10, 2011FUEL SYSTEM, DIESEL, ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM, ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
2004 FORD F-250 SD. CONSUMER REQUESTS ASSISTANCE IN HELPING OBTAIN SATISFACTORY ATTENTION AND RESULTS RELATED TO RECALLS AND REPAIRS *TGW THE CONSUMER STATED THE EGR VALVE WAS BAD AND NEEDED TO BE REPLACED. THE VEHICLE RAN FINE FOR AWHILE, UNTIL THE EGR VALVE WENT BAD AGAIN. THE FUSES BURNED OUT ON A CONSISTENT BASIS, THE BATTERY DIED, THE FUEL GAUGE DID NOT GIVE ACCURATE READINGS, THE VEHICLE STALLED ON SEVERAL OCCASIONS AND THE CRANK POSITION SENSOR FAILED. *JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10398468May 2, 2011ELECTRICAL SYSTEM:WIRING
TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED WHILE STOPPED THE VEHICLE WOULD INTERMITTENTLY SURGE FORWARD MOMENTARILY. THE CONTACT ALSO STATED THE ACCELERATOR PEDAL WOULD NOT ALWAYS RESPOND WHEN PRESSURE WAS APPLIED TO IT AND THE VEHICLE WOULD INTERMITTENTLY STALL WHILE DRIVING AT ANY SPEED. THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER STATED THAT THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 76,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10382958February 16, 2011ELECTRICAL SYSTEM
TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT WAS DRIVING 60 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY BUT THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS CONTACTED WHO ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM: WIRING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE WAS 100,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10382835February 15, 2011ELECTRICAL SYSTEM:WIRING
TL*THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. WHILE DRIVING AT ANY SPEED, THE CONTACT STATED THAT THE VEHICLE WOULD SUDDENLY STALL INTERMITTENTLY WITHOUT WARNING AND WOULD NOT RESTART. THE FAILURE WAS SIMILAR TO NHTSA CAMPAIGN ID NUMBER 05V270000 ( ELECTRICAL SYSTEM:WIRING). THE DEALER INFORMED THE CONTACT THAT HIS VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE HAD NOT BEEN REPAIRED NOR WAS THE FAILURE DIAGNOSED DUE TO THE COST. THE CURRENT MILEAGE WAS 67,622 AND THE FAILURE MILEAGE WAS 65,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10382610February 14, 2011POWER TRAIN:AUTOMATIC TRANSMISSION
2004 FORD F250 6.0 DIESEL. STARTED SHUDDERING A BIT WHILE GOING FROM PARK, DRIVE TO REVERSE. I FOUND TRANSMISSION FLUID ON MY GARAGE FLOOR, TOOK THE TRUCK TO THE DEALER FOR REPAIR. 4000 DOLLARS TO FIX A HOLE IN THE TRANSMISSION CAUSED BY IDENTICAL CIRCUMSTANCES INVOLVING FORD RECALL 05B27. THE MECHANIC PULLED THE "OASIS" REPORT AND FOUND NO RECALL FOR MY VEHICLE BASED ON THE "VIN". I HAVE CONTACTED FORD WITH NO SATISFACTION. I WAS ADVISED TO PAY FOR THE REPAIR AND MAYBE THERE WILL BE A RECALL AT A FUTURE DATE, AT WHICH POINT I WOULD BE REIMBURSED. AGAIN, THIS DEFECT IS EXACTLY THE SAME AS DESCRIBED IN RECALL 05B27. THERE IS NO DIFFERENCE IN WHAT HAPPENED TO MY VEHICLE AND WHAT FORD TRIED TO STEM WITH THE RECALL. IT IS AN ADMITTED ENGINEERING DEFECT WHICH SHOULD GIVE CAUSE FOR AN EXPANDED RECALL. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10381552February 11, 2011ELECTRICAL SYSTEM
TL* THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. THE CONTACT WAS DRIVING APPROXIMATELY 60 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT INQUIRED WITH THE MANUFACTURER IN REGARDS TO NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM: WIRING) BUT THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE CURRENT AND FAILURE MILEAGE WAS 108,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10378599January 25, 2011ELECTRICAL SYSTEM:WIRING, ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
TL* THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A MECHANIC WHERE HE WAS ADVISED THAT THE FUEL INJECTION CONTROL MODEL HAD FAILED. THE MECHANIC INFORMED THE CONTACT OF NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM WIRING ). THE CONTACT SPOKE WITH THE MANUFACTURER AND WAS ADVISED THAT THE RECALL WAS PERFORMED ON THE VEHICLE IN 2005 PRIOR TO THE MOST RECENT FAILURE. THE MANUFACTURER DID NOT ADVISED WHETHER THE FUEL INJECTION CONTROL MODULE WAS REPLACED OR THE INJECTION CONTROL PRESSURE SENSOR, BOTH OF WHICH WERE INCLUDED IN THE RECALL. THE FAILURE AND CURRENT MILEAGE WAS 125,000. UPDATE 3/8/11 *CN THE CONSUMER STATED WHEN HE ATTEMPTED TO START THE VEHICLE, IT WOULDN'T START. HE NOTICED THE FUEL GAUGE WAS READING EMPTY. THE VEHICLE WAS TOWED TO THE DEALER. IT WAS DISCOVERED THE FUEL INJECTION CONTROL MODULE HAD FAILED. ALSO, EGR VALVE WAS REPLACED THREE TIMES WHICH CAUSED LOSS OF POWER AND HESITATION. UPDATED 05/19/11
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10373477December 30, 2010ENGINE AND ENGINE COOLING
TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH APPROACHING AN INTERSECTION THE VEHICLE SUDDENLY STALLED. HE HAD TO COAST THE VEHICLE ONTO THE SIDE OF THE ROAD IN ORDER TO RESTART IT. THE FAILURE OCCURRED INTERMITTENTLY FOR TWO YEARS. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT HE NEEDED TO REPLACE THE TURBO IN THE G-VALVE INSIDE OF THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 104,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0