Ford F-150 Complaints (2005)

1,112 consumer complaints on file.

#11521101May 9, 2023
STRUCTURE:BODY
the whole frame is rusting out and the bed dipped and looks like it will fold in half.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11520789May 6, 2023
ELECTRICAL SYSTEM, ENGINE, FUEL/PROPULSION SYSTEM
Pulled out of driveway and made it 50 feet and whole truck shut down right on the road. Could not make the vehical restart no click or anything dead right where it stopped. Could of caused an accident. Had to have truck taken to a shop they took a week to find out that the electrical fuel system harness had a dead short in it. So no fuel going to the feul injectors or to the key to start the vehical. Still have head lights and breaks and radio. Just no way to restart the vehical. They checked thw wires and after unplugging many wires to the fuel system and retesting it started. Left with the truck a day later the same thing happen but this time i had to jump a curb to avoid an accident and coasted into a parking lot. I got out and wiggled a few of the wires and the truck started back up. I made it back to where i was staying only 2 blocks up the road and it died in the parking lot in a stall. That has been over 3 weeks and cant find the parts to fix it even by talking to ford shops. There not able to get this harness due to they have been discontinued...truck has low miles on it and now i dont know what to DO. This is my daily driver for WORK. This shouldnt of happened with the wires being wrapped even the mechanic who has his own shop but also works for Ford as a mechanic he has seen this before and now having problems getting parts. I hope you can help with this matter. Due to its very disturbing to myself when its in good shape and was taken care of and NOW cant get parts..
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11519249April 27, 2023
STRUCTURE:FRAME AND MEMBERS
The contact owns a 2005 Ford F-150. The contact stated that the bed of the truck was lower than usual. The contact looked underneath the vehicle and became aware of rust underneath the vehicle. The vehicle was taken to an independent mechanic and the mechanic stated that the vehicle was rusted and that the sub frame was cracking and referred the contact to the dealer for assistance. The dealer was contacted, and the dealer stated that the vehicle needed to be inspected. The manufacturer was contacted, and the manufacturer stated that the vehicle was not under recall and referred the contact to the NHTSA Hotline for assistance. The approximate failure mileage was 75,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11517030April 14, 2023
STRUCTURE:FRAME AND MEMBERS
The contact owns a 2005 Ford F-150. The contact stated that the vehicle was taken to an independent mechanic, who informed the contact that the subframe was severely rusted. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 114,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11512628March 19, 2023
SUSPENSION
The undercarriage and frame is rusted .Ford said it was not under warranty and the truck was unsafe to drive. Most of the rust is mainly at the rear of truck and if the truck was hit in the rear it would be very unsafe to drive.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11506682February 10, 2023
SUSPENSION
The contact owns a 2005 Ford F-150. The contact stated that while driving and making a turn at various speeds, there was an abnormal popping noise detected. There were no warning lights illuminated. The contact stated that the spark plugs, cam shaft sensor, and coils were replaced. The vehicle was taken to the local dealer where it was diagnosed that the CV axle boots were torn. The vehicle was repaired but the failure persisted. The manufacturer was contacted and the contact was referred to the NHTSA hotline. The approximate failure mileage 91,082.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11504605January 31, 2023
SERVICE BRAKES, HYDRAULIC
The contact owns a 2005 Ford F-150. The contact stated while driving at an undisclosed speed and approaching a stop sign, he had to pump the brake pedal to fully stop the vehicle. The contact stated no warning light was illuminated. The vehicle was not diagnosed or repaired. A dealer was not contacted. The manufacturer had been informed of the failure. The failure mileage was unknown.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11503724January 25, 2023
STRUCTURE:BODY
This vehicle is part of the now famous Frame Rust Issue on 2004 - 2008 f-150 Extended Cab pickup trucks. This is a one owner well maintained, very clean vehicle in perfect running order. During regular service, I found rust spots on the frame. The rust appeared to be from the inside out. After further investigation the frame had been destroyed by internal rust. I condemned the vehicle and took it off the road. Further investigation showed this was a very widely known problem and contested Issue. I have undercoated this truck many times over the years and it was very clean. I. Have never received any notice from Ford about this well documented problem. I am in the process of repairing the frame via dorman products. Ford should be held to account any pay for this repair.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11501376January 11, 2023
SUSPENSION
The main frame is so corroded that it is unsafe to drive. The body has no rust and the engine only has 73,000 miles on it. I went to the Ford garage for new tires and they found the damage to the frame
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11490964October 26, 2022
SUSPENSION
This is the 2nd Ford F 150 pick up with which I've had rusted frames! The 1st, a 1999, I ended up junking. This one needs $2000 of welding to make the frame safe to drive. The proprietor of [XXX] Welding says he's done over 40 F 150's for the same problem with the frames. My mechanic, [XXX], at Shaw's Automotive, says he's seen F 150's that have collapsed around a lift when they were in for a simple oil change. The internet states this is a common issue with F 150's. SAFETY, SAFETY, SAFETY! These trucks should not be on the road until Ford repairs them or buys them back, like Toyota did in the 90's!!!! INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11485787September 22, 2022
STRUCTURE:BODY
Truck frame is rotting from the inside out, Could not tell the extent of damage from looking underneath, I have to get it repaired before it snaps in half.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11466311May 27, 2022
SERVICE BRAKES, UNKNOWN OR OTHER
My brake booster or vacuum line has went out during driving and I almost lost control with my family. I see theres recalls on my make model and year. So I wanted to check and see because it was scary I had to leave my truck and get it towed some how back still also.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11453273February 21, 2022
STRUCTURE:FRAME AND MEMBERS
The frame of the vehicle is rusted through in multiple spots. When I picked the vehicle up on the lift the weight of the vehicle crushed the bottom side of the frame upward 1/2" upon inspection below the front doors where the frame is welded together it is also rusted through. While looking up recalls I found images and videos of other same generation F-150's that have the same problem. 1 video the entire bottom side of the frame from the engine to the front leaf spring mounts was rusted through. U-haul is aware of the issue and doesn't allow certain Ford vehicles to tow their trailers due to this issue. It's only a matter of time before the frames start breaking like the Toyota pickups and accidents start to come in.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11442647December 4, 2021
AIR BAGS
When starting the truck the airbag light is illuminated and flashes.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11439719November 8, 2021
AIR BAGS, SEAT BELTS
AIRBAG LIGHT WITH CODE 34. BOTH BELT RETENTION HAVE BEEN REPLACED BUT HAS NOT FIXED IT.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11427546August 3, 2021
STRUCTURE:BODY
This and many other trucks of this generation have major frame rot issues due to the box frame. The rest of my truck looks excellent but the frame is so bad its most likely not repairable. I am not the only one with this major safety issue. Its only a 16 year old truck. Thankfully I have not towed or put a large load in the bed or else it could split in half. I wash my car seasonally and pressure wash off rust every spring. Yet the frame has rotted so badly they could not put it on a lift to do the alignment. I love this truck and I'm a big fan of the f150 line as a whole. Ford should take responsibility as Toyota has and fix their customers frames from this generation. I love ford but its always interesting walking through a parking lot and seeing every 04-08 f150 with major frame rot. Without fail every single one has that issue. Seems to me like they didn't properly galvanize and protect the steel. I am now needing to do a bed off frame restoration since no shop will take it on. This truck that should be going for $5k with this insane used car market. (August 3rd 2020) yet it is max $200 in scrap. Bad / cheap engineering should not be the owners responsibility. Yet that is what it has come to. It was most likely an honest unforseen mistake on their part. Overengineering the rigidity but ignoring the long term effects. Short term strength for log term pain as is commonly said with these trucks. I'm sure in a few years time these will just start breaking in half over bumps on the freeway. I beg and encourage ford to fix this before people die. I doubt ford wants another pr fiasco like the pinto. Hopefully they will do a cost analysis and realize that a recall is a much better option. Seem like 250-500k a pop for settlements for the most popular truck of all time is much much more than 5k per affected vehicle. Not including the long term dip in sales. So unless they want the other brands to win the truck war they gotta fix it. Tldr: a recall is cheaper than death.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11419488June 3, 2021
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
The contact owns a 2005 Ford F-150. The contact stated while driving approximately 30 mph and depressing the brake pedal, the brake pedal traveled to the floor. The driver immediately turned the steering to avoid hitting several kids that were crossing the street. During the failure, the brake warning light illuminated. The cause of the failure was not yet determined. The local dealer was notified of the failure. The contact was informed that the part to replace the ABS module was no longer produced by the manufacturer and was therefore unavailable for a repair. The manufacturer was not notified of the failure. The failure mileage was 174,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11416562May 14, 2021
ELECTRICAL SYSTEM, ENGINE, POWER TRAIN
I BOUGHT USED CASH TRUCK, DROVE FINE FOR FIRST DAY, SECOND DAY WHILE TRUCK WAS IN MOTION AND PUT IN REVERSE IT DIES, TOOK A COUPLE TURNS TO STARTED UP AND IT STARTED CODING THE CAMSAFT SENSORS, GOT CODES CLEARED, AND IT DROVE OK FOR 30 MINUTES COATED AGAIN STARTED TO STALL AND STUTTER A BIT. I HEARD A LOT ABOUT FORDS IN THE CAMSHAFT SENSORS DOES THAT MEAN MY TRUCK IS DONE FOR. MY TRUCK HAS TO CAMSHAFT SENSORS. 5.4
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11413821April 25, 2021
STRUCTURE:BODY, SUSPENSION
FRAME RUSTING TERRIBLY AND FRAME CRACKING NEAR DRIVERS SIDE FORWARD LEAF SPRING MOUNT. TRUCK HAS ONLY 128,000 MILES. DO NOT HAUL OR TOW ANY WHERE NEAR THE TRUCKS CAPACITY. NORMAL DRIVING AND MINOR OFF ROAD USE.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11413622April 23, 2021
STRUCTURE:BODY
PURCHASED VEHICLE FEB 2021 FROM PRIVATE OWNER. TOOK VEHICLE IN FOR SERVICING. SERVICE DEPARTMENT INFORMED ME THAT THE OIL CHANGE COULD NOT BE COMPLETED, BECAUSE THEY WERE AFRAID TO PLACE THE VEHICLE ON THE LIFT DUE TO THE FACT THAT IT MIGHT SPLIT DUE TO THE FRAME BEING RUSTED COMPLETELY THROUGH. FURTHER, I WAS TOLD THAT THE VEHICLE WAS UNSAFE TO DRIVE DUE TO THE EXTENSIVE CORROSION OF THE FRAME ON BOTH THE PASSENGER AND DRIVER SIDE. I WAS INFORMED THAT AT ANY TIME, IF I HIT A BUMP OR WAS HIT FROM BEHIND, THE VEHICLE WOULD FOLD IN HALF. COMPLAINT ID #: ODI 11413329
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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