Ford Expedition Complaints (2003)
615 consumer complaints on file.
- #10629279August 29, 2014ELECTRICAL SYSTEM
TL* THE CONTACT OWNED A 2003 FORD EXPEDITION. WHILE PARKED IN A RESIDENTIAL DRIVEWAY, THE VEHICLE CAUGHT FIRE AND BURNED DOWN TO THE FRAME. A FIRE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE CAUSE OF THE FIRE WAS UNKNOWN. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 220,000.
- Crash:
- No
- Fire:
- Yes
- Injuries:
- 0
- Deaths:
- 0
- #10629488August 29, 2014ENGINE, ELECTRICAL SYSTEM, EXTERIOR LIGHTING
I WAS TRAVELING AT 70 MPH ON THE INTERSTATE. THE CAR POPPED, SPUTTERED AND DIED. HAS STEADILY GOTTEN MORE AND MORE FREQUENT. ENGINE DIES AT IDLE, DIES AT SLOW SPEEDS AS WELL AS FASTER SPEEDS. VERY DANGEROUS! HAVE REPLACED THE PCM, WIRING HARNESS, AND FUEL PUMP. IS NOT REPAIRED. POWER MIRRORS READJUST THEMSELVES WHEN THE KEYLESS ENTRY IS USED. SEVERAL WARNING LIGHTS STAY ON, DOOR AJAR, CHECK FUEL CAP, ADVATRAC WILL NOT TURN ON. REAR WINDOW WILL NOT WORK. BACK UP SENSOR WILL NOT WORK. INTERIOR LIGHTS AS WELL AS EXTERIOR LIGHTING WILL NOT POWER OFF WHEN CAR IS TURNED OFF. YOU MUST MANUALLY TURN THEM OFF OR THE BATTERY DRAINS.CD PLAYER WILL NOT EJECT CD'S LOUD POPPING SOUND IN THE FRONT END AND GRINDING SOUND WHEN STOPPING. I HAVE HAD THIS IN THE SHOP SINCE JUNE OF 2014 AND THEY CANNOT FIND THE PROBLEM. HAVE ALREADY SPENT $1000 TRYING TO REPAIR. THIS VEHICLE IS DANGEROUS AND CAN VERY LIKELY CAUSE AN ACCIDENT. IT IS NOT SAFE TO DRIVE. FORD AUTO SHOP WANTS TO CHARGE ME $100 AN HOUR TO DIAGNOSE THE PROBLEM THEN THEY ARE NOT SURE IF THEY CAN FIND THE PROBLEM, THEY ARE TELLING ME IT COULD COST BETWEEN $500-$1000 JUST TO FIND THE PROBLEM. I HAVE CHECKED SEVERAL WEB SITES AND SEE THAT THERE ARE MANY, MANY PEOPLE WITH THE SAME PROBLEMS WITH THE SAME TYPE OF VEHICLE. THIS SHOULD BE LOOKED INTO BEFORE SOMEONE IS INJURED OR KILLED IN AN ACCIDENT CAUSED FROM THE CAR STALLING!!! *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10622031August 13, 2014ENGINE, ELECTRICAL SYSTEM
AFTER ACCELERATING FROM A STOP, A LOUD BANG WAS HEARD. WHAT HAD HAPPENED? A SPARK PLUG BLEW OUT OF THE ALUMINUM HEAD, TAKING THE THREADS WITH IT. I WAS NOT AWARE THAT FUEL WOULD CONTINUE TO BLOW OUT OF THE SPARK PLUG HOLE WHICH COULD HAVE BEEN IGNITED BY THE IGNITION COIL OR EXHAUST MANIFOLD. FORD IS AWARE OF THIS ISSUE, BUT HAS NOT RECALLED THE DEFECTIVE ALUMINUM HEADS, BUT RATHER OFFERED A REPAIR KIT TO FIX THE STRIPPED THREADS WHEN THIS ISSUE OCCURS. THIS COULD HAVE BEEN A VERY DIFFERENT ENDING IF THE FUEL WOULD HAVE IGNITED. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10621502August 11, 2014FUEL/PROPULSION SYSTEM
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE THE VEHICLE WAS UNDERGOING ROUTINE MAINTENANCE BY AN INDEPENDENT MECHANIC, IT WAS DISCOVERED THAT THE MEDAL STRAP WAS MISSING THAT SECURES THE FUEL TANK. THE DEALER STATED THAT THE MISSING PART WAS NO LONGER MANUFACTURED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10619193August 6, 2014FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE FUEL PUMP WAS REPLACED. THE FAILURE RECURRED AND THE VEHICLE WAS NOT REPAIRED AGAIN. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10619162August 5, 2014AIR BAGS
WHILE TRAVELING AT APPROXIMATELY 70MPH IN THE FAST LANE WESTBOUND ON HWY 4 IN MY 2003 FORD EXPEDITION A EXTREMELY LOUD BANG WAS HEARD AND SMOKE WAS SEEN FROM INSIDE OF THE VEHICLE. AT FIRST I THOUGHT SOMETHING HAD HIT THE TOP OF THE VEHICLE. THANKFULLY I KEPT CONTROL OF THE VEHICLE AND PROCEEDED TO MERGE TO THE RIGHT TO PULL OVER IN THE EMERGENCY LANE. UPON STOPPING THE VEHICLE I NOTICED THE SIDE CURTAIN AIRBAGS HAD DEPLOYED. KNOWING THAT I DIDN'T HIT ANYTHING NOR DID ANYTHING HIT THE VEHICLE I STILL WALKED AROUND THE WHOLE VEHICLE TO INSPECT FOR ANY POSSIBLE CAUSES. AFTER CONTACTING MY INSURANCE COMPANY THEY STATED THAT THIS DAMAGE WOULD NOT BE COVER DUE TO FAULTY CAUSE. THE VEHICLE WAS INSPECTED FROM MY INSURANCE COMPANY AND THEY STATED NO IMPACTED WAS SUSTAINED TO THE VEHICLE. CONCLUSION BEING THAT THE AIRBAGS DEPLOYED ON THEIR OWN WITH NO IMPACT, POSSIBLY A SHORT OR JUST FAULTY EQUIPMENT. I'M GLAD MY FAMILY WASN'T HURT DURING THIS INCIDENT. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10611114July 16, 2014ELECTRICAL SYSTEM
ENGINE WONT TURN OFF WITH KEYS TAKEN OUT, DASHLIGHTS ON AND OFF, AIR CONDITIONER CAME ON WHEN DOOR WAS OPENED, WARNING BELL AND NO KEYS IN IGNITION, HEAD AND TAIL LIGHTS REMAIN ON, SIDE MIRRORS MOVE AND WILL NOT GO BACK, WHEN KEY POD USED ALL THESE PROBLEMS GO OFF AT THE SAME TIME. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10608169July 3, 2014ENGINE
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 65 MPH THE VEHICLE SUDDENLY STALLED. THE CONTACT INDICATED THAT AFTER RESTARTING THE VEHICLE IT BEGAN TO FUNCTION NORMALLY HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 132,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10607024June 30, 2014ELECTRICAL SYSTEM, FUEL SYSTEM, GASOLINE
THE ENGINE WOULD RANDOMLY SHUT OFF WITH NO WARNING. SOMETIMES THE ENGINE WOULD SHUT OFF WHILE DRIVING, OTHER TIMES WOULD SHUT OFF AT A STOP LIGHT. THE ISSUE HAPPENED 10 TIMES OVER A 3 DAY PERIOD. I WAS LUCKY TO NOT CRASH AS THE ENGINE DIED ONCE WHILE MAKING A TURN ON A BUSY ROAD. ONCE IT DIED, SO DID THE POWER STEERING AND BRAKES - VERY SCARY. THERE WERE NO ENGINE CODES THAT CAME UP AND NO INDICATION ANYTHING WAS WRONG, THE ENGINE WOULD SIMPLY SHUT OFF. WHILE DIAGNOSING THE ISSUE I DID SOME INTERNET RESEARCH THAT INDICATED IT COULD BE THE FUEL PUMP RELAY ISSUE. THE FUEL PUMP RELAY IS A NON-SERVICEABLE RELAY THAT IS SOLDERED TO THE MAIN FUSE BOX CIRCUIT BOARD. I REMOVED THE FUSE BOX AND DISASSEMBLED IT REVEALING THE FUEL PUMP RELAY WAS GETTING HOT AND HAD MELTED THE SOLDER ON THE BOARD. WHEN THE RELAY COOLED, THE SOLDER MADE CONTACT AND THE ENGINE WOULD START RIGHT UP. WHEN DRIVING THE SOLDER WOULD WARM UP AND BREAK CONTACT. THIS WOULD SHUT THE FUEL PUMP OFF AND THE ENGINE WOULD DIE. THERE ARE REPORTS OF THIS ALL OVER THE INTERNET. THE ONLY REPAIR FOR THIS ITEM WAS TO REPLACE THE MAIN CIRCUIT BOARD AS THE RELAY CANNOT BE REPLACED WITHOUT SOLDERING TO THE CIRCUIT BOARD. ONCE THE FUSE BOX WAS REPLACED, THE ISSUE WAS RESOLVED. I BELIEVE THIS COULD POTENTIALLY BE A HUGE PROBLEM AND COULD LEAD TO SERIOUS ACCIDENTS. I HAVE READ THIS PROBLEM AFFECTS NUMEROUS YEARS OF THE FORD EXPEDITION. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10595537June 2, 2014ELECTRICAL SYSTEM, FUEL SYSTEM, GASOLINE, VEHICLE SPEED CONTROL
THE CAR WAS RUNNING WELL AND SUDDENLY IT DIE. NO LIGHTS IN DASH BOARD, NO SHAKES, NO ANY PREVIOUS SIGN OF TROUBLE. SIMPLY IT DIE. I PUMPED THE ACCELERATOR PEDAL AND THE CAR CONTINUE RUNNING. NEXT TIME, FEW DAYS AFTER THE INCIDENT, THE CAR DOES THE SAME. THIS TIME DO NOT CONTINUE RUNNING WHEN I PUMP GAS. I HAVE TO PUT IN NEUTRAL AND START IT AGAIN. IT START AT ONCE. COULD BE MORE THAN TWO WEEKS WITHOUT SIGNAL OF PROBLEM AND THEN, IT HAPPEN AGAIN. SOME OTHER TIME, IT HAPPEN 4 OR 5 TIMES IN A HALF HOUR TRIP. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10593321May 22, 2014AIR BAGS
ON SATURDAY, MAY 17, 2014 AT APPROXIMATELY 1:00 PM, I WAS DRIVING MY VEHICLE NORTHBOUND ON CA-57 THROUGH BREA WHEN THE SIDE CURTAIN AIR BAGS SUDDENLY DEPLOYED FOR NO REASON. I DID NOT COME INTO CONTACT WITH ANY OTHER VEHICLE OR OBJECT NOR WAS THERE AN EMINENT ROLL OVER. THIS CAUSED ME TO ALMOST LOOSE CONTROL OF MY VEHICLE, BUT I WAS ABLE TO REGAIN CONTROL AND SAFELY MOVE TO THE SIDE OF THE ROAD. ONCE STOPPED, I OPENED ALL THE WINDOWS TO AIR OUT THE SMOKE FROM THE AIR BAG DEPLOYMENT. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10586566May 5, 2014POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO A DEALER WHO INDICATED THAT THE POWER TRAIN CONTROL MODULE NEEDED TO BE REPLACED TO REPAIR THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 139,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10584189April 22, 2014STRUCTURE:BODY, SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, DECELERATION BECAME VERY DIFFICULT. THE VEHICLE WAS EXAMINED BY AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKES LINES HAD RUSTED. THE MECHANIC ALSO DISCOVERED THAT THE ROCKER PANELS AND FRAME WAS RUSTED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 150,000. UPDATED 06/27/14*LJ
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10583495April 18, 2014SEAT BELTS
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SEAT BELT BOLT DISCONNECTED FROM THE FRAME OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 124,000 MILES.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10578250April 8, 2014ENGINE, ELECTRICAL SYSTEM
DRIVING DOWN STATE HIGHWAY WHEN THE BATTERY GAUGE WENT TO "L" AND THE ABS LIGHT CAME ON. THE ENGINE WAS STILL RUNNING. PULLED INTO APARTMENT COMPLEX PARKING LOT AND THE ENGINE SHUT OFF. ALL LIGHTS AND BELLS WERE STILL WORKING. AAA WAS CALLED AND PERFORMED A DIAGNOSTIC AND DETERMINED THE STARTER WAS GOING BAD. THE STARTER IS LESS THAN 2 YEARS OLD AS IS THE BATTERY. WAS TOLD IT WAS SAFE TO DRIVE HOME. TOOK VEHICLE TO LOCAL REPAIR SHOP WHERE ANOTHER DIAGNOSTIC TEST WAS PERFORMED AND WAS TOLD IT WAS NOT THE STARTER NOR THE BATTERY AND ANOTHER DIAGNOSTIC SHOULD BE PERFORMED TO DETERMINE CAUSE. ENGINE HAS NOT SHUT OFF WHILE DRIVING SINCE BUT AM APPREHENSIVE TO DRIVE VERY FAR FROM HOME. WILL WAIT FOR 3RD DIAGNOSTIC TEST. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10567718March 6, 2014ELECTRICAL SYSTEM, STEERING
DRIVING ON INTERSTATE 70 MPG VEHICLE STALLS THEN PROCEEDS, THIS HAPPENED SEVERAL TIMES OVER A COURSE OF 1 YEAR. ONE LATER INCIDENT ENGINE DIED BUT RESTARTED. SEVERAL MONTHS LATER COMPLETELY DIES. AFTER SEVERAL HRS VEHICLE RESTARTS. FORD MECHANICS CLAIM THEY CANNOT MAKE A DIAGNOSIS. IT WILL NEVER STALL OR QUIT WHEN IT'S IN THE SHOP. I'M AFRAID THIS VEHICLE WILL BE SOMEONE'S DEATH TRAP. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10561006January 22, 2014ENGINE
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS THE ENGINE STALLED WITHOUT ANY WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE EACH TIME HOWEVER, THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS FOR THE VEHICLE. THE APPROXIMATE FAILURE MILEAGE WAS 154,000. UPDATED 02/27/14*LJ UPDATED 02/27/14
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10555165December 7, 2013ELECTRICAL SYSTEM, EXTERIOR LIGHTING
BULBS MELTING THIRD BRAKE LIGHT ASSEMBLY INTERNALLY. THIS HAPPENED TO ORIGINAL AND RECENTLY REPLACED UNIT. BULBS WERE SEIZED TO THE PLASTIC MOUNTING AND MELTED/DEFORMED BOTH BULB MOUNTS AND REFLECTOR. UNIT IS NOW DEFECTIVE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10550793November 4, 2013ELECTRICAL SYSTEM, ENGINE, FUEL/PROPULSION SYSTEM
WAS DRIVING THE 2003 EXPEDITION ON INTERSTATE 10 NEAR PENSACOLA, WHEN THE VEHICLE SHUT OFF. THE CAR COASTED TO A STOP, LUCKILY I DID NOT CAUSE A WRECK AND MY FAMILY AND I WAS SAFE. IT HAS HAPPENED SEVERAL TIMES, AT LEAST 10 SO FAR. WE HAVE REPLACED THE FUEL PUMP, FUEL PUMP RELAY SWITCH, THE FUEL FILTER, HAD THE INJECTORS INSPECTED AND IT STILL DOES IT. I DID SOME RESEARCH INTO THE PROBLEM AND IT TURNS OUT THE RIGHT SIDE FRONT PASSENGER WINDOW LEAKS DOWN ONTO THE INTERIOR FUSE PANEL AND IS CAUSING THE ELECTRICAL SYSTEM TO SHORT OUT. IN ALL CASES ONCE THE VEHICLE COOLS DOWN, THE CAR STARTS RIGHT BACK UP AGAIN. I HAVE TAKEN IT TO 4 GARAGES AND NOW I HAVE IT AT THE FORD DEALERSHIP IN PENSACOLA. WHERE THEY ARE LOOKING AT IT. IT TURNS OUT THAT THE P0231 CODE KEEPS RE-APPEARING IN THE SYSTEM (FUEL PUMP RELAY CIRCUITRY) WHICH SHOWS THE PROBLEM COULD BE THE FUSE PANEL SINCE THE FUSES ARE SOLDERED TO THE BOARD AND NOT PLUGGED IN. HOPEFULLY FORD RECOGNIZES THIS PROBLEM AND WILL ORDER A RECALL SOON. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10544395September 19, 2013ENGINE, ELECTRICAL SYSTEM
WE MOVED IT AROUND IN OUR SHED AT ABOUT 10PM ON 6/16/12 AND WE AWOKE AT 4 AM TO OUR SHOP, MACHINE SHED, AND CHICKEN COOP ENGULFED IN FLAMES. WE LOST OVER $100,000 IN PROPERTY. THE FIRE MARSHALL DETERMINED THAT OUR FORD EXPEDITION WAS TO BLAME AND THAT IT STARTED UNDER THE HOOD, SOMEWHERE IN THE ELECTRICAL. WE ONLY HAD LIABILITY ONLY ON 2 OF THE 3 VEHICLES IN THE SHOP ALONG WITH OUR MOTORCYCLE AND TRAILER SO THEY WERE NOT COVERED BY INSURANCE. I THINK FORD SHOULD OF COMPENSATED US FOR THE ITEMS WE DID NOT GET PAID FOR. THEY SHOULD DO A RECALL ON THIS VEHICLE, AND COMPENSATE THE PEOPLE THAT HAD FIRES WITH THIS VEHICLE. *TR
- Crash:
- No
- Fire:
- Yes
- Injuries:
- 0
- Deaths:
- 0