Chevrolet Avalanche Service Bulletins (2003)

746 manufacturer communications on file.

• November 26, 2012•Document ID: 10112600

  Service Bulletin/Repair Instructions
  POWER TRAIN:AXLE ASSEMBLY

  Mfr Comm. #:

  PIP3720D

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication provides information to the technician with the axel setup information from American Axle Manufacturing. Technician should be advised that the maximum pinion shim to be used or stacked behind the pinion is 0.050?, and the minimum pinion shim is 0.020? for an 8.6 axle. The range for available pinion depth shims for the 10.5? axle is 0.006? to 0.024?. When setting the backlash it should be set between 0.003? to 0.005? on a new ring and pinion for any American Axle Manufacturing application. The ring and pinion can be reused or adjusted if the mileage is less than 500 miles, if not used for towing. Technician should be advised that a ?roller coaster? or ?hourglass? pattern on the bearings may be normal up to 10,000 miles and possibly longer. With a mis-machined housing you may get a heel pattern on both sides of the gear teeth at build up can generally be corrected with backlash adjustments. When setting up an 8.6? axle with a 5 cut gear set is to use a 0.035? pinion shim and set backlash to 0.004?. When using the newer 2 cut gear set also use a 0.035? pinion shim and still set backlash to 0.004?. To set the gear pattern use backlash to adjust the pattern heel to toe. Use the pinion shim to adjust the height of the pattern. The proper drive pinion bearing pre-load is from 15 - 30 inch pounds with new bearings. The total torque to turn after the differential case is installed should increase 5 - 10 inch pounds at the pinion. A new pinion nut must be used whenever the old one is removed. The axle shaft end play specification is 0.012? per side and the radial specification is 0.002? - 0.003?. Technician should be advised that synthetic lube can be used in all new American Axle Manufacturing axle assemblies. The new pinion seal for the 8.6? axle assembly is a two piece design.

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  Associated Documents

  • DownloadMC-10112600-0001.pdf↗
• November 20, 2012•Document ID: 10138211

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  06-00-89-026J

  Date Added:

  May 21, 2018

  Manufacturer:

  GMC

  Summary

  This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. Also provides information on how to submit claims within the global warranty managment.

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  Associated Documents

  • DownloadMC-10138211-0001.pdf↗
• November 20, 2012•Document ID: 10137469

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  06-00-89-026J

  Date Added:

  May 21, 2018

  Manufacturer:

  GMC

  Summary

  This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. Also provides information on how to submit claims within the global warranty managment.

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  Associated Documents

  • DownloadMC-10137469-0001.pdf↗
• November 13, 2012•Document ID: 10137458

  Service Bulletin/Repair Instructions
  EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES

  Mfr Comm. #:

  12-00-89-002A

  Date Added:

  May 21, 2018

  Manufacturer:

  CHEVROLET

  Summary

  This informational bulletin provides information for requesting a new key code for customers with lost or stolen keys

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  Associated Documents

  • DownloadMC-10137458-0001.pdf↗
• November 13, 2012•Document ID: 10126196

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  100089010B

  Date Added:

  December 22, 2017

  Manufacturer:

  BUICK

  Summary

  This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.

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  Associated Documents

  • DownloadMC-10126196-0001.pdf↗
• November 12, 2012•Document ID: 10138197

  Service Bulletin/Repair Instructions
  SERVICE BRAKES; ENGINE; POWER TRAIN:AUTOMATIC TRANSMISSION; EQUIPMENT

  Mfr Comm. #:

  01-00-89-010J

  Date Added:

  May 21, 2018

  Manufacturer:

  SATURN

  Summary

  This informational bulletin provides a revision for 01-00-89-010I to add the 2013 model year.

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  Associated Documents

  • DownloadMC-10138197-0001.pdf↗
• November 12, 2012•Document ID: 10137454

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  01-00-89-010J

  Date Added:

  May 21, 2018

  Manufacturer:

  CHEVROLET

  Summary

  This informational bulletin provides a revision for 01-00-89-010I to add the 2013 model year.

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  Associated Documents

  • DownloadMC-10137454-0001.pdf↗
• November 12, 2012•Document ID: 10126200

  Service Bulletin/Repair Instructions
  EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

  Mfr Comm. #:

  010089010J

  Date Added:

  December 22, 2017

  Manufacturer:

  CADILLAC

  Summary

  This informational bulletin provides a single point reference and strategy document to aid in reducing customer comebacks, and the possibility of buyback situations by outlining specific guidelines, strategy and forms that will assist with this goal, by identifying, clarifying and documenting customer concerns accurately at each service visit.

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  Associated Documents

  • DownloadMC-10126200-0001.pdf↗
• November 12, 2012•Document ID: 10126198

  Service Bulletin/Repair Instructions
  EQUIPMENT

  Mfr Comm. #:

  100089017W

  Date Added:

  December 22, 2017

  Manufacturer:

  GMC

  Summary

  This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.

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  Associated Documents

  • DownloadMC-10126198-0001.pdf↗
• November 9, 2012•Document ID: 10112560

  Service Bulletin/Repair Instructions
  SERVICE BRAKES

  Mfr Comm. #:

  PIT4907A

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication provides information to the technician about brake rotors on new vehicles and replacement parts from General Motors Service Parts Operations. Technician should be advised the costing should not be removed from the brake rotor it will wear off with normal brake usage. Dealer should communicate to the customer this condition is a normal operating characteristic of their vehicle.

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  Associated Documents

  • DownloadMC-10112560-0001.pdf↗
• November 6, 2012•Document ID: 10112546

  Service Bulletin/Repair Instructions
  SERVICE BRAKES; SERVICE BRAKES, HYDRAULIC

  Mfr Comm. #:

  PIT3665C

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.

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  Associated Documents

  • DownloadMC-10112546-0001.pdf↗
• November 6, 2012•Document ID: 10112544

  Service Bulletin/Repair Instructions
  SERVICE BRAKES, HYDRAULIC:POWER ASSIST; STEERING:HYDRAULIC POWER ASSIST:POWER STEERING FLUID

  Mfr Comm. #:

  PIT4208D

  Date Added:

  August 15, 2017

  Manufacturer:

  CHEVROLET

  Summary

  This Preliminary Information communication provides information to the technician about vehicles that may have a power steering pump whine noise. Technician will need to flush and refill the power steering system with Lucas Power Steering Fluid with Conditioners. Technician will replace the power steering pump with the latest design if the fluid is not available.

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  Associated Documents

  • DownloadMC-10112544-0001.pdf↗
• November 1, 2012•Document ID: 10112528

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM

  Mfr Comm. #:

  PIC4935D

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication provides information to the technician about vehicles that during battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system. Technician should understand the power cycles of the various OnStar systems. All Generation 6, 7, 8, and 9 systems are powered up continuously for 48 hours from ignition off. After 120 hours from ignition off, these systems then completely power off. The Onstar modules draw: * IGN ON - 240 to 400 Milliamp. * IGN OFF - 3 to 20 Milliamp for 48 hours or 120 hours on Gen 9 and vehicle communication platforms. * IGN OFF - 0.2 to 0.8 Milliamp after 48 hours or 120 hours on Gen 9 and vehicle communication platforms.

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  Associated Documents

  • DownloadMC-10112528-0001.pdf↗
• October 30, 2012•Document ID: 10112523

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM; POWER TRAIN:CLUTCH ASSEMBLY

  Mfr Comm. #:

  PIP5072

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication provides information to the technician about vehicles that have slip in forward ranges immediately after replacing the input housing. Technician will inspect the 3-4 clutches and the forward clutch oil feed passages for leakage between circuits. Technician should apply regulated compressed air to the 3-4 clutch feed hole and the forward clutch feed hole one at a time with the input housing. Technician will need to replace the input housing if there is an air leak 3-4 clutches.

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  Associated Documents

  • DownloadMC-10112523-0001.pdf↗
• October 18, 2012•Document ID: 10112494

  Service Bulletin/Repair Instructions
  EQUIPMENT ADAPTIVE/MOBILITY

  Mfr Comm. #:

  PIT3099J

  Date Added:

  August 15, 2017

  Manufacturer:

  BUICK

  Summary

  This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts. Technician can check Service Information for some accessories. Technician can also contact Partech for assistance.

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  Associated Documents

  • DownloadMC-10112494-0001.pdf↗
• October 12, 2012•Document ID: 10112468

  Service Bulletin/Repair Instructions
  VISIBILITY:GLASS, SIDE/REAR; VISIBILITY:WINDSHIELD

  Mfr Comm. #:

  PIT3237F

  Date Added:

  August 15, 2017

  Manufacturer:

  GMC

  Summary

  This Preliminary Information communication provides information to the technician about the percentage of Ultraviolet protection or tint offered by the windshield or side glass. Technician should be advised Windshield reduces Ultraviolet rays down to 4% or less. Front side door glass reduces Ultraviolet rays down to 35% or less. Windshields are SOLAR glass with a light transmittance of >/=70%. Front door glass are Solar glass with a light transmission of >/=70%. Rear door glass, quarter windows and back windows can use either Solar glass (>/=70%) or Privacy glass, which has a light transmittance of 20%.

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  Associated Documents

  • DownloadMC-10112468-0001.pdf↗
• October 10, 2012•Document ID: 10118626

  Service Bulletin/Repair Instructions
  EQUIPMENT ADAPTIVE/MOBILITY

  Mfr Comm. #:

  11-00-89-005B

  Date Added:

  October 12, 2017

  Manufacturer:

  CADILLAC

  Summary

  This warranty administrational bulletin provides information on Clarification of Use - Dealer Empowerment Labor Operations and Customer Enthusiasm

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  Associated Documents

  • DownloadMC-10118626-0001.pdf↗
• October 5, 2012•Document ID: 10118619

  Service Bulletin/Repair Instructions
  EQUIPMENT ADAPTIVE/MOBILITY

  Mfr Comm. #:

  10-00-89-017V

  Date Added:

  October 12, 2017

  Manufacturer:

  CADILLAC

  Summary

  This informational bulletin provides information on newly release bulletins used to fi the vehicles in the field the first time.

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  Associated Documents

  • DownloadMC-10118619-0001.pdf↗
• October 1, 2012•Document ID: 10246951

  Service Bulletin/Repair Instructions
  EQUIPMENT:ELECTRICAL

  Mfr Comm. #:

  PIC5588A

  Date Added:

  December 11, 2023

  Manufacturer:

  GMC

  Summary

  Programming And Activation Of Replacement OnStar Modules.

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  Associated Documents

  • DownloadMC-10246951-0001.pdf↗
• April 1, 2012•Document ID: 10043536

  Service Bulletin/Repair Instructions
  EQUIPMENT:APPLIANCE:AIR CONDITIONER

  Mfr Comm. #:

  PIT-5141

  Date Added:

  April 10, 2012

  Manufacturer:

  CADILLAC

  Summary

  BUICK/CADILLAC/CHEVROLET/GMC/OLDSMOBILE: IF BLOWER MOTOR IS SET TO ANY SPEED POSITION AND WHEN KEY IS OFF, IT BECOMES INOPERATIVE AND MAY STILL BE INOPERATIVE AFTER KEY IS TURNED ON. *PE UPDATED ON 5/1/12. *JS

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  Associated Documents

  • DownloadMC-10043536-0001.pdf↗