Mazda RX-7 Complaints

279 consumer complaints on file.

#10275078June 26, 2009
FUEL SYSTEM, OTHER
THE FUEL PULSATION DAMPENER ON MY 1988 RX-7 FAILED, LEAKED FUEL AND MY ENGINE ALMOST BURNED DOWN IF I HAD NOT BEEN CARRYING A FIRE EXTINGUISHER IN MY CAR. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10267409April 30, 2009
FUEL SYSTEM, GASOLINE
I OWN A 1987 MAZDA RX-7 TURBO II WITH 44,500MILES ON IT, THE PULSATION DAMPER ON THE FUEL RAIL STARTED LEAKING AND LEFT A SMALL PUDDLE OF FUEL ON TOP OF THE ENGINE, AND ON THE FLOOR. I HAVE READ THAT THE PULSATION DAMPER OFTEN FAILS IN THESE CARS CAUSING FIRES. I WOULD LIKE MAZDA TO RECALL THIS PART AND ISSUE ME A NEW/UPDATED/SAFE PART. I HAVE ALREADY REPLACED THE FAILED PULSATION DAMPER WITH A BANJO BOLT TO ELIMINATE ALL CHANCES OF A POSSIBLE FIRE/FUEL LEAK. BUT I THINK MAZDA USED A PULSATION DAMPER FOR A REASON, AND I WOULD LIKE TO KEEP MY RX-7 AS ORIGINAL AS POSSIBLE. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10259868February 25, 2009
FUEL SYSTEM, GASOLINE
I PURCHASED A 1988 MAZDA RX-7 GXL A FEW WEEKS. TWO DAYS AGO I BEGIN TO SMELL GAS IN THE CABIN. UPON INSPECTION OF THE ENGINE BAY I HAVE FOUND THE PULSATION DAMPER ON THE FUEL RAIL IS LEAKING. I'VE BEEN RESEARCHING ON THE INTERNET FOR THE REPLACEMENT PART AND HAVE HAD CONCERN ABOUT HOW I'VE FOUND MORE ARTICLES ON THE CONSISTENT FAILURE OF THIS PART AND ITS POTENTIAL TO LEAD TO FIRE. THE COST OF THIS PART IS $137 AND BECAUSE OF THE WAY MAZDA HAS MADE THE PART I'VE BEEN TOLD THAT THIS PART WILL NEED TO BE REPLACED AGAIN WITHIN THE LIFETIME OF THE VEHICLE. I DON'T THINK THIS IS FAIR TO THE CONSUMER AS THIS HAS NEVER BEEN A MAINTENANCE REQUIRED PART AND SURELY MAZDA HAS NEVER ADVERTISED THIS PART AS SUCH. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10258464February 12, 2009
SEAT BELTS
TL*THE CONTACT OWNS A 1990 MAZDA RX7. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED THAT THE FRONT DRIVER'S AND PASSENGER SIDE AUTOMATIC SHOULDER BELT RETRACTORS WERE INOPERATIVE. THE MALFUNCTIONS OCCURRED FROM EXCESSIVE WEAR AND PREVENTS THE WEBBING FROM BEING EXTRACTED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 96V173000 (SEAT BELTS,FRONT;WEBBING), ALTHOUGH THE FAILURES WERE IDENTICAL. THE AUTHORIZED DEALER WAS NOTIFIED OF THE FAILURES AND THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 81,000 AND CURRENT MILEAGE WAS 82,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10257608February 5, 2009
SEAT BELTS:FRONT:WEBBING
TL*THE CONTACT OWNS A 1990 MAZDA RX7. THE CONTACT STATED THAT THE FRONT DRIVER'S AND PASSENGER SIDE AUTOMATIC SHOULDER BELT FAILED TO RETRACT. THE SHOULDER BELT WAS INOPERATIVE. THE AUTHORIZED DEALER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 96V173000 (SEAT BELTS:FRONT,WEBBING), ALTHOUGH THE FAILURES WERE IDENTICAL. THE FAILURE MILEAGE WAS 81,000 AND CURRENT MILEAGE WAS 82,000. UPDATED 3/16/09 *CN UPDATED 03/19/09. *JB
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10255122January 15, 2009
FUEL SYSTEM, GASOLINE
I OWN AN 87 RX-7 N/A. THERE WERE NO EVENTS LEADING TO THE FAILURE I FILLED UP AT THE GAS STATION AND DROVE OFF AFTER ABOUT AN HOUR AND A HALF I SMELLED FUEL. SO I PULLED OVER TO INSPECT I SHUT OFF THE MOTOR AND THE SMELL CAME FROM UNDER THE HOOD. I QUICKLY OPENED THE HOOD AND TO MY SURPRISE THERE WAS A SMALL FLAME. LUCKILY I WAS ABLE TO PUT IT OUT USING MY SHIRT. THE CULPRIT WAS THE FUEL PULSATION DAMPER THE SCREW HAD FALLEN OUT OF THE END OF IT AND INTO THE CAP LETTING THE ENGINE COOL I THEN PUT THE SCREW BACK INTO PLACE AND CONTINUED DRIVING. ONLY FOR THE SAME THING TO HAPPEN AGAIN MINUS THE FIRE. I SCREWED IT BACK IN AND TIGHTENED IT THE BEST I COULD AND IT HAPPENED AGAIN. AT THIS POINT I WAS HOME SO I LOOKED AROUND THE GARAGE AND FOUND A FUEL RAIL FROM A 91 HONDA CIVIC AND I TOOK THE FUEL DAMPER OFF AND REMOVED THE SCREW CLEANED IT AND REPLACED THE O-RING ON IT. I THEN REPLACED THE ONE ON MY MAZDA WITH THE HONDA ONE ITS HELD FOR GOING ON 6 MONTHS NOW. NO MORE LEAKS. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10249119November 18, 2008
FUEL SYSTEM, GASOLINE
1984 MAZDA RX7 WITH ROTARY 13B ENGINE: FUEL SYSTEM PULSATION DAMPER FAILED CAUSING SIGNIFICANT FUEL LEAK ONTO ENGINE. PULSATION DAMPER REQUIRED REPLACEMENT TO CORRECT PROBLEM. OLD PART IS AVAILABLE IF DESIRED. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10248884November 15, 2008
FUEL SYSTEM, GASOLINE
EVENTS: STARTED NOTICING A STRONG SMELL OF UNBURNED GASOLINE WHILE DRIVING ON HIGHWAY. PULLED OFF HIGHWAY INTO TOWN STOPPED IN TRAFFIC. SAW A BIT OF SMOKE LEAKING PAST HOOD. GOT OUT OF CAR (QUICKLY). HAD BYSTANDER CALL 911. ASKED BYSTANDER FOR FIRE EXTINGUISHER. EMPTIED CAR (QUICKLY). FIRE EXTINGUISHER APPEARED. DID NOT OPEN HOOD, SHOT EXTINGUISHER UP, FROM BELOW THE RADIATOR. FIRE OUT. FAILURE: APPEARS THAT THE FUEL PRESSURE DAMPER STARTED LEAKING. SURMISE THAT DRIVING DOWN THE HIGHWAY WIND KEPT THE FUEL COOL ENOUGH NOT TO IGNITE, BUT, IN TOWN, THE FUEL ACCUMULATED AND GOT HOT ENOUGH TO IGNITE, BURNING WIRES AND CAUSING THE ENGINE TO DIE.. CORRECTION: REPLACE FUEL PRESSURE DAMPER, REPAIR WIRE HARNESS, REPLACE FRONT GRILL, REPAINT HOOD AND FENDERS. MECHANICAL DAMAGE WAS ABOUT $3000 (WIRE HARNESS ALONE WAS ~$1000), PLUS PAINT, ~$3000. OLD FUEL PRESSURE DAMPER STILL AVAILABLE. *TR
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10216631January 31, 2008
SEAT BELTS:FRONT:WEBBING
TL*THE CONTACT OWNS A 1991 MAZDA RX7. THE CONTACT STATED THAT THE VEHICLE WAS INSTALLED WITH AN AUTOMATIC SEAT BELT THAT DID NOT FUNCTION AT ALL. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER 96V173000 (SEAT BELTS:FRONT:WEBBING) IN 1997. THE CONTACT WAS INFORMED THAT THE SEAT BELT WOULD BE COVERED UNDER WARRANTY FOR THE LIFE OF THE VEHICLE. THE DEALER STATED THAT THE VEHICLE WOULD NOT BE REPAIRED. THE MAZDA CUSTOMER SERVICE MANAGER STATED THAT HE WOULD CONSULT WITH THE CONTACT AT A LATER DATE. THE PURCHASE DATE AND NUMBER OF CYLINDERS WERE UNKNOWN. THE CURRENT MILEAGE WAS 127,980 AND FAILURE MILEAGE WAS 127,940.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10214354January 9, 2008
ENGINE AND ENGINE COOLING
I WAS DRIVING DOWN THE HIGHWAY DOING 63 MPH WHEN I SMELLED A FUNNY SMELL I PULLED OVER AND THE FRONT OF MY CAR WAS ON FIRE. THE PULSATION DAMPER FAILED CAUSING SERIOUS ENGINE DAMAGE AND ALMOST COST ME MY LIFE IF IT WASN'T FOR OTHER MOTORIST I WOULD NOT BE HERE MY ARM WAS SLIGHTLY BURNED BUT IT QUICKLY HEALED I HAVE NOT CURRENTLY HAD THE CAR REPAIRED IM SEEKING A BEST ESTIMATE FOR THE REPAIR. *TR
Crash:
No
Fire:
Yes
Injuries:
1
Deaths:
0
#10212593December 22, 2007
FUEL SYSTEM, GASOLINE, FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
MAZDA 1994 RX7 FD3S PULSATION DAMPENER FAILURE. CAUSED LOSS OF FUEL AND DAMAGE TO WIRE HARNESS. THE FUEL LEAKED ONTO AND INTO THE WIRE HARNESS AND CAUSED THE HARNESS TO BECOME SATURATED, DAMP AND BRITTLE. I ALSO HAD TO PAY TO REPLACE AND INSTALL NEW PULSATION DAMPENER, WIRE HARNESS, INTAKE GASKET AND A FEW OTHER PARTS DO TO THE PULSATION DAMPENER FAILURE. I ALSO HAD TO PAY FOR LABOR. TOTAL WAS AROUND $1600.00 USD. I AM NOT HAPPY AND I HEAR THIS DAMPER FAILS ALL THE TIME FOR MY LOCAL DEALER. *TR
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10206159October 17, 2007
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
(1) NO LEADING EVENTS (2)PULSATION DAMPER FAILED/BROKEN: LOW COMPRESSION IN THE FRONT ROTOR; LOW POWER OVER ALL; CONSTANT SMELL OF RAW/UNBURNT FUEL; INCREASED POWER LOSS AT 3650 R.P.M. LASTING UNTIL WELL AFTER 4500 R.P.M.(SECONDARY FUEL INJECTORS FIRING); 133 MILE TO 16.9 GALLONS OF FUEL (7.86 MILES TO A GALLON); PROBLEM IDENTIFIED BEFORE FIRE BROKE OUT; ZERO DAMAGE (EXCEPT LEAKING PULSATION DAMPER) (3) REPLACED PULSATION DAMPER WITH "BANJO BOLT"; PULSATION DAMPER REMOVED FROM SYSTEM. *JB
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10188435April 20, 2007
ELECTRICAL SYSTEM
TL*THE CONTACT OWNS A 1993 MAZDA RX7. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN IT CAUGHT ON FIRE. THE LOCAL FIRE DEPARTMENT WAS NOTIFIED. THE CONTACTWAS UNSURE AS TO WHAT CAUSED THE FIRE, BUT STATED THAT HE SMELLED GAS FUMES BEFORE THE FIRE OCCURRED. THE CURRENT AND FAILURE MILEAGES WERE 50,000.*AK
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10157074May 9, 2006
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
MY PULSATION DAMPNER ON MY 1987 MAZDA RX7 IS FAILING. IT IS A VERY WEAK PART AND EASILY SUSCEPTIBLE TO FAILURE. THE PULSATION DAMPNER IN MY CAR HAS FAILED AND ALLOWED GAS TO LEAK INTO THE ENGINE BAY AND ONTO THE HOT EXHAUST, THEREBY RESULTING IN A FIRE. IT WAS CAUGHT EARLY AND NOT SERIOUS, BUT I SMELLED BURNING GAS AND LUCKILY FOUND THE PROBLEM BEFORE IT IGNITED OTHER GAS. *NM
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10155114April 12, 2006
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS, FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL
I RECENTLY NOTICED A FUEL SMELL IN THE ENGINE COMPARTMENT OF MY 88 RX7. FOUND IT TO BE THE FUEL PULSATION DAMPENER, A COMMONLY FAILING COMPONENT IN THE FUEL SYSTEM, BEING A LITTLE PLASTIC CAP THAT HOLDS BACK THE FUEL FROM LEAKING DIRECTLY ON THE EXHAUST MANIFOLD. I KNOW OF NUMEROUS FIRES CAUSED BY THIS OFTEN RESULTING IN A FULL ENGINE VEHICLE BURN OUT. I HAVE REPLACED THE SYSTEM WITH STRAIGHT FUEL LINES WHICH, BAD FOR THE ENGINE IS THE PRICE I WILL PAY TO KEEP FROM HAVING A ENGINE FIRE. I ALSO NOW FEEL FORCED TO KEEP A FIRE EXTINGUISHER IN THE CAR IN EASY REACH AT ALL TIMES. *JB
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10155088April 11, 2006
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
DRIVING HOME FROM MY PARENTS HOUSE I NOTICED MY GAS LIGHT COME ON ON THE FREEWAY. I WAS A LITTLE CONFUSED BECAUSE I HAD JUST PUT GAS IN THE TANK. I PULLED OFF ONCE I HAD GOTTEN DOWN ON A SIDE STREET NEAR A GAS STATION TO HAVE A LOOK TO SEE WHAT WAS GOING ON. IMMEDIATELY AS I GOT OUT I NOTICED BLACK SMOKE COMING OUT THE HOOD. I RAN INTO THE GAS STATION GRABBED A FIRE EXTINGUISHER AND ANOTHER GUY RAN OUT WITH ME AND WHEN I POPPED THE HOOD THE ENGINE WAS COMPLETELY ENGULFED IN FLAME. AFTER PUTTING IT OUT I HAD TO GET MY FRIEND TO HELP ME TOW IT BACK TO MY PARENTS WHERE IT STILL SITS TOTALED. AFTER A BIT OF INVESTIGATING I CAME TO THE DISCOVERY MY PULSATION DAMPERS ON MY 1987 RX7 HAD LEAKED GAS DIRECTLY ONTO THE ENGINE AND EXHAUST MANIFOLD CATCHING THE ENTIRE COMPARTMENT ON FIRE. I ALSO INVESTIGATED OTHER INSTANCES OF THIS HAPPENING AND THIS SEEMS TO BE A FAIRLY COMMON OCCURRENCE ON THE RX7, ESPECIALLY YEARS 1986 TO 1988. WITH THIS I WOULD LIKE TO REQUEST A RECALL AND REIMBURSEMENT OF DAMAGES FOR THE VICTIMS OF PULSATION DAMPER FAILER RESULTING IN ENGINE FIRE. *JB
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10150500February 17, 2006
FUEL SYSTEM, GASOLINE
FUEL INJECTION PULSATION DAMPENER BEGAN LEAKING. DUE TO IT BEING LOCATED OVER THE LOWER INTAKE MANIFOLD WHICH IS RIGHT OVER THE EXHAUST MANIFOLD WHEN IT LEAKS FUEL RUNS DOWN THE LOWER INTAKE MANIFOLD AND ONTO THE EXHAUST MANIFOLD. WHEN THE CAR IS RUNNING THE EXHAUST MANIFOLD IS EXTREMELY HOT AND THIS PROBLEM LEADS TO MANY FIRES ON THE MAZDA RX7 WHICH CAN AND DO CAUSE DAMAGE THAT RUNS INTO THE THOUSANDS OF DOLLARS TO REPAIR. I SMELLED FUEL WHEN GETTING OUT OF MY CAR AND WAS ABLE TO REPLACE THE FUEL RAIL BEFORE ANY ADDITIONAL DAMAGE OCCURRED. BECAUSE THIS PROBLEM IS COMMON WITH THESE CARS MAZDA SHOULD DO SOMETHING SUCH AS REPLACE THE EXISTING DAMPENER WITH ONE THAT WILL NOT LEAK OR AT LEAST REDESIGN THE DAMPENER SO THAT IT DRAINS ANY LEAKING FUEL THROUGH A TUBE OF SOME SORT TO THE GROUND INSTEAD OF ALLOWING IT TO LEAK ON A HOT EXHAUST MANIFOLD. MANY AN RX7 HAS DIED A FIERY DEATH DUE TO THIS KNOWN PROBLEM. *JB
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#10149916February 9, 2006
ELECTRICAL SYSTEM:12V/24V/48V BATTERY, ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR, ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
DT*: THE CONTACT STATED THE VEHICLE WAS STARTED AND LEFT IDLING, UPON RETURNING THERE WAS FIRE COMING FROM UNDER THE HOOD. THERE WERE NO PREVIOUS PROBLEMS WITH THE VEHICLE. UPON INSPECTION THE INSURANCE COMPANY DETERMINED THE FIRE STARTED IN THE AREA AROUND THE BATTERY AND ALTERNATOR WIRING. THE FIRE DEPARTMENT FILED A REPORT. THE FIRE DESTROYED THE VEHICLE AND THE CONTACT'S HOME.
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10149918February 9, 2006
ELECTRICAL SYSTEM:12V/24V/48V BATTERY, ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR, ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
DT*: THE CONTACT STATED THE VEHICLE LOST POWER WHILE GOING UP HILL. LATER, WHILE THE VEHICLE WAS PARKED IN A PARKING LOT SMOKE CAME FROM UNDER THE HOOD. AFTER LIFTING THE HOOD FLAMES CAME OUT. THE FIRE WAS EXTINGUISHED BY A FIRE EXTINGUISHER. THE FIRE DEPARTMENT WAS CONTACTED AFTERWARDS TO ENSURE IT WAS CONTAINED. UPON INSPECTION THE DEALERSHIP DETERMINED THE FIRE STARTED IN THE AREA AROUND THE BATTERY AND ALTERNATOR WIRING. THE VEHICLE IS CURRENTLY AT THE DEALERSHIP AWAITING REPAIRS.
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#10145939December 22, 2005
SEAT BELTS:FRONT:WEBBING
DT: THE CONTACT STATED PREVIOUSLY HAD RECALL 96V173000 REPAIR WORK PERFORMED ON THE SEAT BELTS: FRONT: WEBBING. HOWEVER THE FAILURE RECURRED AND NO ADDITIONAL REPAIRS HAVE BEEN MADE. THE DEALERSHIP AND MANUFACTURER WERE CONTACTED, AND THEY CLAIMED SINCE THE RECALL WORK WAS PERFORMED THERE WAS NOTHING ELSE THEY COULD DO. *AK UPDATED 1/23/2006 - *NM
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

← Back to Mazda RX-7