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2021-2023 Alfa Romeo Stelvio Aluminum Body Panel Corrosion TSB

A manufacturer communication, NHTSA ID 10247995, addresses aluminum body panel corrosion on 2021-2023 Alfa Romeo Stelvio, Jeep, Dodge, and RAM vehicles. The bulletin details inspection and refinishing procedures for bubbling or corrosion on hoods, doors, fenders, hinges, and liftgates.

ByAhmet Topcu — Founder & Editor-in-ChiefAutomated summary2023 Alfa Romeo Stelvio
2023 Alfa Romeo Stelvio — 2023 Alfa Romeo Stelvio manufacturer_communication
Editorial illustration generated for this article.
10247995Aluminum Body Panel Corrosionaluminum corrosionbubbling along leading edge of hoodcorrosion on hingescorrosion on doorscorrosion on fenderscorrosion on swing gatescorrosion on liftgatesAlfa Romeo Stelvio aluminum corrosion
Alfa Romeo Stelvio
2022
Dodge Challenger
2021–2023
Dodge Charger
2021–2023
Dodge Durango
2021–2022
Jeep Cherokee
2021–2023
Jeep Compass
2021–2023
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Jeep Gladiator
2021–2023
Jeep Grand Cherokee
2021–2022
Jeep Renegade
2021–2023
Jeep Wrangler
2021–2023
Ram 1500
2021–2023

Symptoms of Aluminum Body Panel Corrosion

Owners of affected vehicles, including the 2023 Alfa Romeo Stelvio, may notice signs of aluminum corrosion or bubbling. This issue typically appears along the leading edge of the hood, hinges, or other exterior surface areas. It can also affect the doors, fenders, swing gates, or liftgates of the vehicle.

Diagnosis and Trigger Conditions

This manufacturer communication, NHTSA ID 10247995, indicates that the issue is identified through visual inspection. Technicians are instructed to inspect for any signs of corrosion or bubbling on the aluminum body panels. The presence of such defects triggers the need for corrective action.

Important Warnings for Owners and Technicians

It is crucial to verify the current warranty policy before proceeding with any repairs. The bulletin states: "Verify current warranty policy to determine if digital imaging pre authorization is required or Pre Approval is required from Regional Office depending on market." This means that depending on your market and specific warranty, pre-authorization or pre-approval might be necessary before a repair can be performed.

Repair Procedure Summary

The repair procedure outlined in this manufacturer communication involves inspecting the suspect aluminum panels for corrosion. If corrosion is found, the process includes removing the corrosion and subsequently refinishing the affected panels. This applies to the hood, doors, fenders, hinges, swing gates, or liftgate panels.

Owner Action

If you observe aluminum body panel corrosion or bubbling on your 2021-2023 Alfa Romeo Stelvio or any other affected vehicle, it is recommended to contact your authorized dealer. They can inspect the vehicle, determine if the condition falls under the scope of this manufacturer communication (NHTSA ID 10247995), and advise on the necessary repair. Be sure to inquire about warranty coverage and any required pre-authorization steps.

Source: NHTSA ID 10247995

Frequently Asked Questions

What is aluminum body panel corrosion?
Aluminum body panel corrosion refers to the degradation of aluminum surfaces, often appearing as bubbling or discoloration. This issue, highlighted in NHTSA ID 10247995, can affect various exterior panels on vehicles like the 2023 Alfa Romeo Stelvio.
Which vehicles are affected by aluminum body panel corrosion?
This manufacturer communication applies to various 2021-2023 models, including the Alfa Romeo Stelvio, Jeep Wrangler, Jeep Renegade, Jeep Compass, Jeep Gladiator, Jeep Cherokee, Dodge Challenger, RAM 1500, Dodge Charger, Jeep Grand Cherokee, and Dodge Durango.
What should I do if my vehicle has aluminum body panel corrosion?
If you notice aluminum corrosion or bubbling on your vehicle's body panels, you should contact your authorized dealer. They will inspect the vehicle and perform the necessary corrosion removal and refinishing as per the guidelines in NHTSA ID 10247995.
Is the repair for aluminum body panel corrosion covered under warranty?
The manufacturer communication (NHTSA ID 10247995) advises verifying your current warranty policy. Digital imaging pre-authorization or pre-approval from a Regional Office may be required depending on your market and specific warranty terms.

What Alfa Romeo Stelvio owners report

Counted from the records in our database across 8 model years.

215
Owner complaints
18
Recalls
323
Service bulletins
8
Crashes reported
4
Fires reported
7
Injuries reported

The 2023 model year

6 complaints, the 6th most of 8 model years on file. Owners reported 0 crashes, 0 fires and 0 injuries for this year, which also has 4 recalls on file.

Structure, the system this article covers, accounts for 5 of 215 complaints (2%).

Complaints by model year

Model years with the most complaints for the Alfa Romeo Stelvio
2018135
201936
202019
20217
20228
20236
20242
20252

Most-reported systems

  1. Engine — 65
  2. Electrical System — 64
  3. Fuel System — 48
  4. Gasoline — 48
  5. Fuel/Propulsion System — 43

Latest recalls for the 2023 model year

  • 25V667000 — Back Over Prevention (Oct 2025)
  • 24V857000 — Equipment (Nov 2024)
  • 24V510000 — Air Bags (Jul 2024)
All 2023 recalls →Read owner complaints →

Complaints are owner reports filed with NHTSA. They are unverified, and counts depend on how many vehicles were sold, so they are not a failure rate.

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