Ford F-350 Complaints (2004)
289 consumer complaints on file.
- #10357235September 23, 2010TIRES, TIRES:TREAD/BELT
GENERAL TIRES - AMERITRAC MTS LT 235/85R16 - ON 9/23/2010 WE WERE DRIVING ON I-75 IN 2004 FORD F-350 SUPER DUTY DUALLY - THE LEFT FRONT TREAT SEPARATED FROM THE TIRE, THE TIRE DIDN'T LOOSE TIRE PRESSURE, BUT IT CAME APART. IT DAMAGED THE LEFT FRONT FENDER, FRONT BUMPER, AND DRIVER SIDE DOOR. THESE TIRES HAD OVER HALF OF THE TREAD REMAINING. LUCKILY WE WERE ABLE TO KEEP CONTROL OF THE VEHICLE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10357077September 22, 2010TIRES, TIRES:TREAD/BELT
TIRE TREAD JUST CAME APART. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10354518September 8, 2010VEHICLE SPEED CONTROL
TL*THE CONTACT OWNS A 2004 FORD F350. THE CONTACT STATED THAT THE VEHICLE STALLED, LUNGED FORWARD AND THE RPM'S INCREASED. WHEN THE ENGINE STALLED THE POWER STEERING FAILED AND HE HAD NO CONTROL OVER THE STEERING FUNCTION. FORD WAS NOTIFIED AND STATED THAT THEY WOULD CONTACT THE DEALER NEAREST TO HIM AND DISCUSS IT WITH THEM. THE VEHICLE WAS NOT REPAIRED. THE FAILURE STARTED ABOUT ONE YEAR AGO AND HAD BECOME PROGRESSIVELY WORSE. THE FAILURE MILEAGE WAS APPROXIMATELY 83,000. THE CURRENT MILEAGE WAS 95,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10353452September 2, 2010ENGINE AND ENGINE COOLING:ENGINE:DIESEL
TL*THE CONTACT OWNS A 2004 FORD F-350 SUPERDUTY. THE CONTACT STATED THAT THE NOZZLE ON THE FUEL INJECTOR SEPARATED FROM THE BODY OF THE INJECTOR WHICH CAUSED PROGRESSIVE ENGINE DAMAGE. THE CONTACT NOTICED THE FAILURE WHEN THE VEHICLE BEGAN EMITTING BLACK SMOKE AND "RUNNING ROUGH". THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE ENGINE NEEDED TO BE REPLACED. ANOTHER DEALER INSTALLED THE NEW ENGINE WHICH WAS ALSO DEFECTIVE AND HAD TO BE REPLACED DUE TO OIL MIXING WITH THE ANTIFREEZE. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 115,800. THE FAILURE MILEAGE WAS APPROXIMATELY 115,000. UPDATED 01/11/2011*LJ UPDATED 02/23/11
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10351555August 24, 2010ENGINE AND ENGINE COOLING:ENGINE:DIESEL
TL* THE CONTACT OWNS A 2004 FORD F350 SUPER DUTY. THE CONTACT STATED THAT THE HEAD-GASKET FAILED AND WOULD CAUSE THE ENGINE TO LOSE WATER. THE VEHICLE WAS RE[PAIRED AT A COST OF $3000 THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE WAS 144,000. UPDATED 12/29/10 *BF UPDATED 04/0/611
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10350576August 19, 2010TIRES, TIRES:TREAD/BELT
ON 6-13-09 I HAD A TIRE EXPLODE ON MY 2004 FORD F350 SUPER DUTY PICKUP TRUCK WHILE DRIVING ON THE NORTHEAST EXTENSION OF THE PA TURNPIKE. WE WERE PULLING A 5TH WHEEL TRAILER LOADED WITH ATV'S AND MY HUSBAND AND I HAD OUR 11 YEAR OLD NIECE AND 12 YEAR OLD NEPHEW WITH US. WE STRUCK A MINIVAN. THE MINIVAN INCURRED DAMAGE TO PASSENGER SIDE REAR QUARTER PANEL. OUR TRUCK INCURRED DAMAGE TO THE DRIVER'S SIDE FRONT QUARTER PANEL, THE DRIVER'S SIDE FRONT DOOR, THE FRONT BUMPER, THE ABS SENSOR, AND THE RUNNING BOARD. THE TIRE WAS SENT TO A FORENSIC LAB AND THE REPORT INDICATES THAT THE GENERAL AMERICTECH TIRE WAS NOT ONLY MANUFACTURED INCORRECTLY BUT WAS ALSO DESIGNED INCORRECTLY. I HAD TO REPLACE 7 TIRES ON MY TRUCK AS I FELT THE AMERITECH'S WERE NOT SAFE. *TR
- Crash:
- Yes
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10349055August 12, 2010ELECTRICAL SYSTEM:WIRING
2004 F350 SUPERDUTY 6.0 DIESEL 110025 MILES ON TRUCK. THE VEHICLE WILL SOME TIME SPUTTER ONE TO THREE TIMES AND THE ENGINE SHUTS OFF SOMETIME STARTING, SOMETIMES FAILING TO START. WHILE DRIVING AT TIMES THE ENGINE WILL JUST SHUT OFF SOMETIMES WILL RESTART SOMETIMES IT WILL NOT. I HAVE HAD IT IN TO A DEALERSHIP SHOP TO BE FIXED AND THEY CAN NOT AT THIS TIME FIND AN ANSWER. I FEEL THIS MIGHT BE SIMILAR TO A RECALL NOTICE FOR OTHER TRUCK OF THIS SORT, BUT MY VEHICLE VIN NUMBER DOES NOT FOLLOW UNDER THIS ACCORDING TO THE DEALERSHIP. THE NHTSA CAMPAIGN NUMBER THAT HAS SIMILAR PROBLEM IS 05V270000. THERE HAS NOT BEEN ANY INJURIES OR DAMAGE YET, BUT A VEHICLE THAT JUST SHUTS OFF WHEN DRIVING DOES NOT FEEL SAFE TO ME. I HAVE ONLY OWED IT SINCE 6 AUG 10 AND NO PROBLEM OF THIS SORT HAS BEEN DOCUMENTED AS REPORTED ON THIS VEHICLE. THIS VEHICLE HAS ACTED UP EVER DAY EXCEPT ONE DAY FROM THE PERIOD OF 6 AUG10 TO 12 AUG 10. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10347318August 4, 2010FUEL SYSTEM, DIESEL
EGR COOLER ON MY FORD F-350 SUPER DUTY DIESEL WENT OUT A LITTLE OVER A YEAR AGO. TRUCK WAS UNDER WARRANTY. THEY FIXED IT WITH ABOUT A $100 FEE. JUST TODAY MY TRUCK STARTED HAVING THE SAME ISSUE SO I TOOK IT IN AND THEY TOLD ME IT WAS THE EGR COOLER AND THAT BECAUSE OF THAT ISSUE IT HAS RUINED THE HEAD GASKETS ALSO. THE MECHANIC AT FORD TOLD ME THAT MOST TRUCKS THAT HAVE THIS ISSUE WILL ALWAYS HAVE THIS ISSUE RECURRING EVERY YEAR OR SO. WONDERING WHY THIS HAS NOT BEEN RECALLED BY FORD. AFTER THE MECHANIC TOLD ME ABOUT THE ISSUE I GOOGLED THIS ISSUE AND THERE ARE SO MANY THAT ARE HAVING THIS ISSUE OR HAVE HAD IT BEFORE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10345767July 27, 2010ENGINE AND ENGINE COOLING
MY HUSBAND AND I PURCHASED A USED 2004 FORD F350 HEAVY DUTY TRUCK IN SUMMER OF 2006. I WOULD SAY WITHIN THE FIRST 6-8 MONTHS OF OWNING THE TRUCK WE STARTED HAVING ISSUES WITH THE TRUCK CUTTING OUT (NO POWER). WE HAD THE TRUCK INTO THE SHOP ON SEVERAL OCCASIONS AND THEY CHANGED OUT A FEW HOSES AND DID A FEW OTHER THINGS BUT THE PROBLEM CONTINUED TO OCCUR. THE TRUCK WAS ORIGINALLY UNDER WARRANTY WHEN THE PROBLEM STARTED AND NOW THEY WON'T BACK THE PROBLEM. WE HAVE HAD THE TRUCK IN SEVERAL TIMES AND THEY CAN'T SEEM TO FIND THE PROBLEM AND THE TRUCK CONTINUES TO CUT OUT (LOSE POWER). THE TRUCK LOSES POWER WHILE DRIVING DOWN THE ROAD ALMOST EVERY OTHER TIME WE DRIVE THE TRUCK. MY HUSBAND AND I HAVE CROSSED MAJOR HIGHWAYS AND HAD THE TRUCK LOSE POWER AND ALMOST GOT HIT FROM ONCOMING TRAFFIC GOING 65-70MPH. THE DEFECT OF THIS TRUCK IS GOING TO TAKE MINE OR MY HUSBANDS LIFE ALONG WITH INNOCENT PASSENGERS. IT'S A DANGER TO HAVE ON THE ROAD BUT FORD CAN'T FIND THE DEFECT AND WON'T STAND BEHIND THEIR PRODUCT. I'M WRITING TO YOU BECAUSE THE TRUCK IS GOING TO TAKE A LIFE AND IT'S GOING TO BE ON THE BLOODY HANDS OF FORD CO. I HAVE CONTACTED FORD SEVERAL TIMES THEY STATE IT ISN'T THEIR PROBLEM. I HAVE CONTACTED MN ATTORNEY GENERAL AND THEY HAVE WRITTEN FORD A LETTER WITH NO RESULTS. I AM ALSO GOING TO CONTACT LOCAL TV STATIONS AND LET THEM KNOW THE DANGER THAT FORD HAS ALLOWED ON THE ROADS. I'M HOPING YOU CAN HELP. THANKS FOR YOUR TIME, *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10343609July 16, 2010STRUCTURE
TL* THE CONTACT OWNS A 2004 FORD F350. THE CONTACT STATED THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR FACILITY FOR ROUTINE BRAKE MAINTENANCE. THE MECHANIC ADVISED THAT THE REAR BACKING PLATES ON BOTH REAR WHEELS WERE COMPLETELY RUSTED AND WERE AFFECTING THE BRAKE PADS. THE MECHANIC WAS ABLE TO MAKE REPAIRS TO THE BRAKES. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE WITH THE CORROSION FAILURE. THE CONTACT STATED THE TRANSMISSION LINES WERE PREVIOUSLY REPLACED, AT HIS EXPENSE, DUE TO CORROSION. IN ADDITION, THE OIL PAN WAS ALSO CORRODED. THERE WERE NO FURTHER REPAIRS. THE FAILURE AND CURRENT MILEAGES WERE 150,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10341542July 6, 2010ELECTRICAL SYSTEM:WIRING
TL*THE CONTACT OWNS A 2004 FORD F350 SUPER DUTY. THE CONTACT WAS DRIVING APPROXIMATELY 70 MPH WITH THE CRUISE CONTROL ENGAGED WHEN SUDDENLY THE ALL OF THE WARNING LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED, FOLLOWED BY THE ENGINE STALLING. THE VEHICLE RESTARTED WITHIN TEN MINUTES AFTER SEVERAL ATTEMPTS. THE FAILURE OCCURRED THREE TIMES. THE MANUFACTURER WAS NOTIFIED AND STATED THAT NHTSA CAMPAIGN ID NUMBER 05V270000, ELECTRICAL SYSTEM WIRING WAS RELATED TO THE FAILURE; HOWEVER, THE VIN WAS EXCLUDED FROM THE RECALL. THE CONTACT EXPERIENCED THE IDENTICAL FAILURE AS MENTIONED IN THE SAFETY RECALL. THE VEHICLE HAD NOT BEEN REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS LESS THAN 71,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10341603July 6, 2010TIRES, TIRES:SIDEWALL, TIRES:TREAD/BELT
NOTICED A VIBRATION WHILE DRIVING 2004 F-350 IN FRONT. NOTICED A LARGE BLISTER ON THE SIDEWALL OF RT FT INSIDE TIRE. SIZE IS @3.5"ROUND AND 1.5 INCHES HIGH. REMOVED AND REPLACED WITH SPARE. FURTHER INSPECTION REVEALED TREAD SEPARATION ON OTHER 3 TIRES. JUST OVER 1 YEAR OLD. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10331032May 18, 2010FUEL SYSTEM, DIESEL
I HAVE A 2004 F350 DIESEL TRUCK. AS I WAS TRAVELING ON I75, THE VEHICLE HAD A SUDDEN LOSS OF POWER AND SPEED DROPPED TO BELOW 30 MPH. THIS CAUSED A PROBLEM AS I WAS MOVING SUBSTANTIALLY SLOWER THAN SURROUNDING TRAFFIC WHICH WAS A SAFETY PROBLEM. EXAMINATION OF FUEL TANK BY A REPAIR PERSON SHOWED A DELAMINATION OF THE TANK. I HAVE HAD THE TANK CLEANED OUT BUT WILL HAVE TO REPLACE THE TANK. IN RESEARCHING THE PROBLEM ON THE INTERNET THIS SEEMS TO BE A COMMON PROBLEM WITH 2004 AND 2005 FORD TRUCKS. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10329416May 8, 2010ENGINE AND ENGINE COOLING:ENGINE
ENGINE DIES AND/OR LOOSES POWER. HAPPENS AT RANDOM TIMES. THE FOLLOWING ITEMS HAVE BEEN CHANGED:FICM, , ENGINE OIL (THOUGHT PROBLEM DUE TO OIL PUMP), FUEL FILTERS, CAM SENSOR SWITCH, CLEANED EGR VALVE AND ALL PASSAGES, REPLACED INJECTOR PRESSURE CONTROLLER, REPLACED EGR VALVE. LAST TRIP TO DEALER WAS MAY 3, 2010. NO PROBLEMS UNTIL TODAY WHEN PULLING OUT OF A SIDE ROAD ONTO MAIN ROAD ENGINE DIED WITH VEHICLE BLOCKING BOTH LANES OF TRAFFIC-PUSH TIME--ACCIDENT AVOIDED ONLY BECAUSE NO TRAFFIC. THE BASIC PROBLEM WITH TRYING TO GET THIS VEHICLE REPAIRED IS NO CODES ARE SET. AFTER MONTHS OF FAILS, IT SET A "BAD FICM" CODE, CHANGED FICM, NO CHANGE IN PROBLEM, REPEATED TRIPS TO DEALER, FINALLY GET A "BAD CAM SENSOR" CODE, CHANGED CAM SENSOR, NO CHANGE IN PROBLEM. DEALER LOOKED AT EGR, PARAMETERS DETERMINED TO BE OUT OF LIMITS, CLEANED EGR & ALL ASSOCIATED PASSAGES, RAN FINE FOR 10 DAYS, FAILED 3 DAYS IN A ROW, OLD DEALER OUT OF BUSINESS, NEW DEALER CHANGED BOTH IPC & EGR AT MY DIRECTION SINCE THEY REPORTED TO ME BOTH ITEMS COULD CAUSE THE PROBLEM, RAN FINE FROM MAY 3 TO MAY 8, 2010. MULTIPLE FAILURES TODAY WITH ONE LEAVING ME BLOCKING BOTH LANES OF TRAFFIC AT US25 & DOUBLE CULVERT, GEORGETOWN, KY. GET VEHICLE OUT OF HARM'S WAY, GET IT RESTARTED, FAILS MULTIPLE TIMES, THEN DECIDES TO RUN OK. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10329294May 7, 2010ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
TL*THE CONTACT OWNS A 2004 F-350 SD. WHILE DRIVING AT 55 MPH, THE CONTACT NOTICED THAT THE CHECK ENGINE LIGHT HAD ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE INTERNAL PARTS CONNECTED TO THE TURBO CHARGER WERE REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY 80,000. THE CURRENT MILEAGE WAS APPROXIMATELY 82,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10328031April 29, 2010ELECTRICAL SYSTEM:WIRING
TL* THE CONTACT OWNS A 2004 FORD F350 SUPER DUTY. WHILE DRIVING AT SPEEDS OF 50 MPH, THE CONTACT STATED THE VEHICLE WOULD HESITATE AND DRIVE UNUSUALLY ROUGH. AFTER DRIVING THE VEHICLE FOR A WHILE, THE FAILURE WOULD CORRECT ITSELF. THE VEHICLE DEMONSTRATED SIGN OF THE FAILURE SINCE THE DATE OF PURCHASE. THE VEHICLE HAD BEEN INSPECTED BY TWO SEPARATE DEALERS WHERE THE FUEL INJECTORS WERE REPLACED. THE CONTACT BELIEVED NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM: WIRING) WAS DIRECTLY RELATED TO THE FAILURE BUT COULD NOT CONFIRM IF HIS VIN WAS INCLUDED WITH THE RECALL. THE FAILURE MILEAGE WAS 10,000 AND THE CURRENT MILEAGE WAS 42,610.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10323208March 31, 2010ENGINE AND ENGINE COOLING:ENGINE:DIESEL
I HAVE A FORD F-350 WITH A 6.0 DIESEL ENGINE. THIS ENGINE HAS BEEN NOTHING BUT TROUBLE. WHICH CREATES A HAZARD FOR ALL WHO OWN ONE AND TO THE PUBLIC . THIS IS THE SECOND TIME I HAVE COMPLAINED TO YOU ABOUT THIS ENGINE. WHY AREN'T YOU PEOPLE DOING SOMETHING WITH FORD AND INTERNATIONAL. TWO TIMES MY TRUCK HAS DUMPED HALF THE OIL OUT GOING DOWN THE ROAD. ONCE WHEN THE HIGH PRESSURE PUMP BLEW A SEAL AND AGAIN WHEN THE OIL COOLER AND EGR COOLER BUSTED. IF THIS TRUCK IS DOING IT THEN ALL THE OTHER 6.0 DIESEL TRUCKS ON THE ROAD ARE TOO. IF YOU GOOGLE THE OIL COOLERS AND EGR COOLERS YOU WILL SEE JUST HOW BIG THE PROBLEM IS. IF THIS IS NOT A HAZARD THEN I DON'T KNOW WHAT IS. IF THEY SOLD SAY, 300,000 OF THESE TRUCKS A YEAR FROM 2003 TO 2007 , THAT'S 5 YEARS TIMES 300,000 TIMES 5 QUARTS (LESS THAN HALF, TRUCK HOLDS 15 QTS)5 X 300,000 X 5 = 7,500,000 QTS OF POSSIBLE OIL SPILLED OR 1,875,000 GALLONS OF OIL SPILLED IF THESE TRUCKS ONLY SPILL 5 QUARTS OVER THEIR LIFE TIME. MOST OF THE TRUCKS WILL DO IT MORE THAN ONCE. WHEN THE OIL COOLER BUSTS THE OIL GOES INTO THE RADIATOR AND OUT THE OVER FLOW INTO THE ENVIRONMENT. UPDATED 05/04/10.*JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10322358March 26, 2010ENGINE AND ENGINE COOLING, FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
TL* THE CONTACT OWNS A 2004 FORD F350. THE CONTACT WAS DRIVING AT APPROXIMATELY 40 MPH WHEN THE VEHICLE SUDDENLY BEGAN TO SHAKE AND JERK FORWARD. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO INFORMED THE CONTACT THAT THE EGR COOLER AND THREE FUEL INJECTORS WERE THE CAUSE FOR THE FAILURE. THE VEHICLE WAS REPAIRED AT THAT TIME. LATER, THE HIGH OIL PRESSURE PUMP AND OIL COOLER FAILED. THE VEHICLE WAS AWAITING FURTHER REPAIRS AT THE TIME OF THE COMPLAINT. THE CONTACT CALLED THE MANUFACTURER BUT WAS TOLD THAT SHE WOULD HAVE TO ASSUME ALL REPAIR COSTS AT HER EXPENSE. THE FAILURE MILEAGE APPROXIMATELY WAS 121,000. THE CURRENT MILEAGE WAS APPROXIMATELY 130,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10316970March 5, 2010ENGINE AND ENGINE COOLING
3 ISSUES: 1) VEHICLE STOPPED AT RED LITE, FOOT ON THE BRAKE, ENGINE RPM SUDDENLY INCREASE, LAST TIME 3/4/10. 2) VEHICLE DIES, LAST TIME DIED 3 TIME ON 3/1/10, TOOK TO FORD DEALERSHIP, NTF 3) SUDDEN LOSS OF POWER, 3/1/10, NTF, REPEATED ON 3/2/10, VEHICLE GOES TO IDLE STATE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10314198February 25, 2010ELECTRICAL SYSTEM, ENGINE AND ENGINE COOLING:ENGINE
SINCE NEW VEHICLE PURCHASE, MY FORD F350 DIESEL P/U EXPERIENCED ENGINE SURGING (200-250 RPM) WHILE STOPPED WITH THE AUTOMATIC TRANSMISSION IN DRIVE. THE SURGE WAS SIGNIFICANT ENOUGH TO LURCH THE TRUCK FORWARD WITH THE BRAKE APPLIED, SUCH AS AT A STOPLIGHT. IN SEVERAL CASES, I ALMOST REAR ENDED OTHER VEHICLES BEFORE APPLYING THE BRAKE HARD ENOUGH TO STOP THE TRUCK FROM MOVING FORWARD. I LATER LEARNED TO ANTICIPATE THE SURGE USING THE BRAKES TO MINIMIZE MOVEMENT OF THE TRUCK WHILE STOPPED. MY SURGING PROBLEM WAS CONFIRMED ON MULTIPLE OCCASIONS BY TECHNICIANS DURING TEST RIDES, BUT THEY COULD NOT DUPLICATE THE PROBLEM IN THE SHOP. IN ALL CASES, THE FIRST STEP WAS TO REFLASH THE ECM WHICH MASKED THE PROBLEM FOR SEVERAL DAYS WHILE THE TRUCK RELEARNED MY DRIVING HABITS AND PREVENTED A DIAGNOSIS. THE ENGINE HAD TO BE OPERATED AT FULL TEMPERATURE IN ROAD CONDITIONS BEFORE THE PROBLEM DEVELOPED. IN THE SHOP, IDLING THE ENGINE TO WARM UP TO NORMAL OPERATING TEMPERATURE WAS NOT SUFFICIENT TO REPLICATE THE PROBLEM. FORD DEALERS MADE MULTIPLE ATTEMPTS (10 OR MORE) TO DIAGNOSE THE PROBLEM: REPLACING INJECTOR CONTROL PRESSURE (ICP) MODULE, EGR VALVE, AND ICP WIRING CONNECTORS TO NO AVAIL. THE PROBLEM WAS FINALLY DIAGNOSED AND CORRECTED, OUT OF WARRANTY AT APPROX. 44,500 MILES, BY REPLACING THE ENGINE WIRING HARNESS. I FOUND A DEALER WHO WAS WILLING TO SEND A TECHNICIAN ON A TEST RIDE WITH ME AND HOOK UP AN ONBOARD COMPUTER LAPTOP THAT IDENTIFIED THE PROBLEM BEFORE REFLASHING THE COMPUTER ECM. A NUMBER OF SURGING COMPLAINTS FROM OTHER OWNERS OF FORD F350 ARE POSTED IN ONLINE FORUMS DOCUMENTING SIMILAR CIRCUMSTANCES AND FRUSTRATION. THE INCIDENT DATE PROVIDED IS THE APPROXIMATE DATE OF THE FIRST OCCURRENCE. IN MY CASE, THE SURGING OCCURRED ON A NEAR DAILY BASIS, ALTHOUGH INTERMITTENTLY, FOR 41000 MILES OF DRIVING WITHOUT ANY RESOLUTION FROM FORD. THE ENGINE WIRING HARNESS WAS REPLACED IN FEB 2009 WHICH CORRECTED THE SURGING IN MY TRUCK. I PAID A $100 DEDUCTIBLE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0