Kia Optima Service Bulletins (2016)
293 manufacturer communications on file.
- September 30, 2019•Document ID: 10165611Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; ENGINE AND ENGINE COOLING
- Mfr Comm. #:
- PI1802_TSB_R7
- Date Added:
- October 3, 2019
- Manufacturer:
- KIA
SummaryPRODUCT IMPROVEMENT CAMPAIGN - KNOCK SENSOR DETECTION SYSTEM - ECU LOGIC IMPROVEMENT (PI1802) - This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage. The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It is designed to alert the driver at an early stage of bearing wear before the occurrence of severe engine damage, including engine failure. If vibrations caused by bearing wear start to occur, the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic Trouble Code (âÂÂDTCâÂÂ) P1326, specific to the KSDS, will be recorded in the ECU. The vehicle can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly and have a reduced maximum speed. Also, engine RPMs will be limited to approximately 1800-2000 RPM.
Associated Products (14)Associated Documents - August 28, 2019•Document ID: 10164294Service Bulletin/Repair InstructionsSERVICE BRAKES, HYDRAULIC
- Mfr Comm. #:
- TSBCHA098_R1
- Date Added:
- September 6, 2019
- Manufacturer:
- KIA
SummaryTSBCHA098_R1: IBAU SYSTEM REPAIR FOR NOISE AND AIR BLEEDING - This bulletin has been revised to include additional information. This bulletin provides the repair procedure for the Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a "ÂÂHonking"ÂÂ (Hissing) noise due to air remaining in the brake fluid system.
Associated Products (14)Associated Documents - August 14, 2019•Document ID: 10164365Service Bulletin/Repair InstructionsELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL
- Mfr Comm. #:
- TSBCHA098
- Date Added:
- September 6, 2019
- Manufacturer:
- KIA
SummaryTSBCHA098: IBAU SYSTEM REPAIR GUIDE FOR NOISE AND AIR BLEEDING - This bulletin provides the repair guide for the Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY Kia EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a âÃÂÃÂHonkingâÃÂà(hissing) noise due to air remaining in the brake fluid system.
Associated Products (14)Associated Documents - July 16, 2019•Document ID: 10163455Service Bulletin/Repair InstructionsELECTRICAL SYSTEM:SOFTWARE; ENGINE
- Mfr Comm. #:
- TSBENG206
- Date Added:
- August 7, 2019
- Manufacturer:
- KIA
SummaryTSB: 1.6T GDI ULEV MIL ON LOGIC IMPROVEMENT FOR P0128 - This bulletin provides the procedure to improve the logic of the ECU (Electronic Control Unit) on some 2016-2017MY Optima (JFa) 1.6T GDI ULEV DCT vehicles, produced from September 28, 2015 through September 03, 2016, which exhibit a MIL (Malfunction Indicator Lamp) illuminated with DTC P0128, even though there are no system faults.
Associated Products (2)Associated Documents - June 21, 2019•Document ID: 10162044Service Bulletin/Repair InstructionsSTEERING; STEERING:COLUMN
- Mfr Comm. #:
- TSBCHA084_R2
- Date Added:
- July 4, 2019
- Manufacturer:
- KIA
SummaryTSB: REPLACEMENT OF C-MDPS MOTOR, ECU AND/OR STEERING COLUMN HOUSING - This bulletin has been revised to include additional information. This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU) or Steering Column Housing on the Kia models listed on the chart below with a column mounted C-MDPS unit.
Associated Products (15)Associated Documents - June 11, 2019•Document ID: 10162049Service Bulletin/Repair InstructionsPOWER TRAIN
- Mfr Comm. #:
- TSBTRA078
- Date Added:
- July 4, 2019
- Manufacturer:
- KIA
SummaryTSB: TRANSMISSION LOGIC IMPROVEMENT - This bulletin provides the procedure to optimize the logic of the Transmission Control Unit (TCU) on 2017-2018MY Soul (PS) and Forte (YDm) and 2016-2018MY Optima (JFa) vehicles equipped with 1.6T GDI that have one of the following three components replaced: Dual Clutch Transmission (DCT) assembly; Transmission Control Unit (TCU), and Double Clutch Set.The friction material of the double clutch set has been changed and a TCU logic optimization must be performed in order to prevent initial shift shock.
Associated Products (7)Associated Documents - June 3, 2019•Document ID: 10162055Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING
- Mfr Comm. #:
- PI1802_OWNR2_OPT
- Date Added:
- July 4, 2019
- Manufacturer:
- KIA
SummaryPI1802_OWNR2_OPT: Kia Motors America, Inc. is conducting an important Product Improvement Campaign to perform a software update on some 2014 MY Optima vehicles equipped with 2.4L Gasoline Direct Injection ("ÂGDI"Â) engines, and all 2015-2018 MY Optima vehicles equipped with 2.4L GDI and 2.0L Turbocharged GDI ("ÂT-GDI"Â) engines to protect the engine from excessive connecting rod bearing damage. The update will be done free of charge and will only involve the addition of newly developed computer software for the Engine Control Unit ("ÂECU"Â).
Associated Products (5)Associated Documents - May 16, 2019•Document ID: 10160612Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
- Mfr Comm. #:
- PS600
- Date Added:
- June 4, 2019
- Manufacturer:
- KIA
SummaryPITSTOP: OUTSIDE MIRROR GLASS CONTROL INOPERATIVE - This Pitstop provides information on the repair procedure for an inoperative mirror glass on the outside door mirrors for 2016-2019MY Optima (JFa) and Sorento (UMa) vehicles.
Associated Products (8)Associated Documents - May 10, 2019•Document ID: 10160757Service Bulletin/Repair InstructionsELECTRICAL SYSTEM
- Mfr Comm. #:
- TSBELE170
- Date Added:
- June 4, 2019
- Manufacturer:
- KIA
SummaryTSB: ANTENNA CAP REPLACEMENT - This bulletin provides the procedure to replace the antenna cover that is loose and/or has separated from the antenna base on some 2016-2017MY Optima (JFa) vehicles, produced from August 25, 2015 through May 2, 2017.
Associated Products (2)Associated Documents - April 10, 2019•Document ID: 10159249Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING; ELECTRICAL SYSTEM
- Mfr Comm. #:
- TSBENG205_R1
- Date Added:
- April 30, 2019
- Manufacturer:
- KIA
SummaryTSB: SERVICE ACTION: WIRING SIGNAL INTERFERENCE CHECK & ENGINE NOISE INSPECTION (SA379) - This bulletin provides information related to an expanded diagnostic test that is now required on a number of vehicles previously diagnosed with Diagnostic Trouble Code ("DTC") P1326. Using the procedures published in TSB PI1802W/X and PI1803W/X, the subject vehicles were diagnosed and determined to require an engine replacement and are currently being held at dealers pending repair. As a result of additional field data collection and analysis, the initial diagnosis method has been updated to improve test result accuracy. Prior to performing an engine replacement on any of the VINs affected by this Service Action, the engine condition needs to be re-assessed utilizing an updated/expanded diagnostic process.
Associated Products (23)2018 Kia Optima2018 Kia Sorento2018 Kia Sportage2017 Kia Optima2017 Kia Sorento2017 Kia Sportage2016 Kia Optima2016 Kia Sorento2016 Kia Sportage2015 Kia Optima2015 Kia Sorento2015 Kia Sportage2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento+ 3 moreAssociated Documents - April 10, 2019•Document ID: 10159231Service Bulletin/Repair InstructionsELECTRICAL SYSTEM:SOFTWARE; ENGINE AND ENGINE COOLING
- Mfr Comm. #:
- PI1802WX_TSB_R5
- Date Added:
- April 30, 2019
- Manufacturer:
- KIA
SummaryTSB: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X) - This bulletin provides information related to the Technical Service Bulletin previously published in July 2018 (PI1802, Rev 6, 01/31/2019) titled "Knock Sensor Detection System - ECU Logic Improvement". Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below returns to the dealer with Diagnostic Trouble Code ("DTC"), P1326.
Associated Products (14)Associated Documents - April 5, 2019•Document ID: 10159248Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING; ELECTRICAL SYSTEM
- Mfr Comm. #:
- TSBENG205
- Date Added:
- April 30, 2019
- Manufacturer:
- KIA
SummaryTSB: SERVICE ACTION: WIRING SIGNAL INTERFERENCE CHECK & ENGINE NOISE INSPECTION (SA379) - This bulletin provides information related to an expanded diagnostic test that is now required on a number of vehicles previously diagnosed with Diagnostic Trouble Code ("DTC") P1326. Using the procedures published in TSB PI1802W/X and PI1803W/X, the subject vehicles were diagnosed and determined to require an engine replacement and are currently being held at dealers pending repair. As a result of additional field data collection and analysis, the initial diagnosis method has been updated to improve test result accuracy. Prior to performing an engine replacement on any of the VINs affected by this Service Action, the engine condition needs to be re-assessed utilizing an updated/expanded diagnostic process.
Associated Products (23)2018 Kia Optima2018 Kia Sorento2018 Kia Sportage2017 Kia Optima2017 Kia Sorento2017 Kia Sportage2016 Kia Optima2016 Kia Sorento2016 Kia Sportage2015 Kia Optima2015 Kia Sorento2015 Kia Sportage2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento+ 3 moreAssociated Documents - April 3, 2019•Document ID: 10159230Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING; ELECTRICAL SYSTEM:SOFTWARE
- Mfr Comm. #:
- PI1802WX_TSB_R4
- Date Added:
- April 30, 2019
- Manufacturer:
- KIA
SummaryTSB: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X) - This bulletin provides information related to the Technical Service Bulletin previously published in July 2018 (PI1802, Rev 6, 01/31/2019) titled "Knock Sensor Detection System - ECU Logic Improvement". Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below returns to the dealer with Diagnostic Trouble Code ("DTC"), P1326.
Associated Products (14)Associated Documents - February 28, 2019•Document ID: 10154660Service Bulletin/Repair InstructionsELECTRICAL SYSTEM
- Mfr Comm. #:
- PS515_R2
- Date Added:
- March 18, 2019
- Manufacturer:
- KIA
SummaryPITSTOP: DTC P1B25/P1B77 ? 125 AMP HV FUSE INSPECTION - This bulletin has been revised to include additional information. When addressing a concern related to the 2011-2016MY Optima Hybrid (TF HEV) High Voltage (HV) warning light ON and KDS detects a primary DTC P1B25 (HV Path Fault) and secondary DTC P1B77 (HV Pre-Charge Fault), then the 125 Amp High Voltage Battery Fuse (red label), if not yet replaced with the newer 150 Amp, should be inspected for an intermittent and/or an open condition. The high voltage fuse is part of the safety plug located in the trunk.
Associated Products (6)Associated Documents - February 11, 2019•Document ID: 10154694Service Bulletin/Repair InstructionsENGINE
- Mfr Comm. #:
- VPI1802WX_TSB_R3
- Date Added:
- March 18, 2019
- Manufacturer:
- KIA
SummaryVEHICLE PRODUCT IMPROVEMENT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X)- This bulletin has been revised to include additional information This bulletin provides information related to the Technical Service Bulletin previously published in July 2018 (PI1802, Rev 6, 01/31/2019) titled ?Knock Sensor Detection System - ECU Logic Improvement?. Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below returns to the dealer with Diagnostic Trouble Code (?DTC?), P1326..
Associated Products (14)Associated Documents - January 31, 2019•Document ID: 10152918Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING
- Mfr Comm. #:
- VPI1802_TSB_R6
- Date Added:
- February 19, 2019
- Manufacturer:
- KIA
SummaryPRODUCT IMPROVEMENT CAMPAIGN:KNOCK SENSOR DETECTION SYSTEM - ECU LOGIC IMPROVEMENT (PI1802) - This bulletin has been revised to include additional information.This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage.
Associated Products (14)Associated Documents - January 28, 2019•Document ID: 10152919Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING
- Mfr Comm. #:
- VPI1802WX_TSB_R2
- Date Added:
- February 19, 2019
- Manufacturer:
- KIA
SummaryPRODUCT IMPROVEMENT CAMPAIGN: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1802W/X) - This bulletin has been revised to include additional information. This bulletin provides information related to the Technical Service Bulletin previously published in July 2018 (PI1802, Rev 5, 12/20/2018) titled ?Knock Sensor Detection System - ECU Logic Improvement?. Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below returns to the dealer with Diagnostic Trouble Code (?DTC?), P1326.
Associated Products (14)Associated Documents - January 25, 2019•Document ID: 10152908Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING
- Mfr Comm. #:
- DC_20190125
- Date Added:
- February 19, 2019
- Manufacturer:
- KIA
SummaryRECENT KIA MEDIA REPORTS, January 25, 2019 Update - Dear Kia Retailer, At Kia, safety is a top priority and we wrote to you last August and again last October to provide you with updates regarding news reports about non-collision fires in Kia vehicles and the status of Kia?s cooperative work with NHTSA.
Associated Products (21)2018 Kia Sportage2017 Kia Optima2017 Kia Sorento2017 Kia Sportage2016 Kia Optima2016 Kia Sorento2016 Kia Sportage2015 Kia Optima2015 Kia Sorento2015 Kia Sportage2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Optima+ 1 moreAssociated Documents - January 18, 2019•Document ID: 10152915Service Bulletin/Repair InstructionsFUEL SYSTEM, GASOLINE
- Mfr Comm. #:
- TSBENG083_R1
- Date Added:
- February 19, 2019
- Manufacturer:
- KIA
SummaryTSB: SPECIAL SERVICE INFORMATION & SPECIFICATIONS FOR GDI HIGH PRESSURE FUEL SYSTEM - This bulletin has been revised to include additional information. This bulletin provides information relating to all Kia vehicles equipped with Gasoline Direct Injection (GDI) engines. In these engines highly pressurized gasoline is injected via a common fuel rail and injectors that deliver fuel directly into the combustion chamber of each cylinder. In comparison, in a conventional Multi-Point Fuel Injection (MPI) engine, the gasoline is injected into the intake port of each cylinder at a relatively low pressure. Due to high fuel pressure in a GDI system, servicing the GDI system requires special attention and handling procedures. This bulletin provides special service information and specifications for the GDI fuel system components.
Associated Products (70)2019 Kia Cadenza2019 Kia K9002019 Kia Niro2019 Kia Optima2019 Kia Rio2019 Kia Sorento2019 Kia Soul2019 Kia Sportage2019 Kia Stinger2018 Kia Cadenza2018 Kia Forte2018 Kia K9002018 Kia Niro2018 Kia Optima2018 Kia Rio2018 Kia Sedona2018 Kia Sorento2018 Kia Soul2018 Kia Sportage2018 Kia Stinger+ 50 moreAssociated Documents - January 18, 2019•Document ID: 10152909Service Bulletin/Repair InstructionsELECTRICAL SYSTEM
- Mfr Comm. #:
- PS587
- Date Added:
- February 19, 2019
- Manufacturer:
- KIA
SummaryPITSTOP: P/HEV NO START ? SHIFT BEFORE READY - This Pitstop provides information regarding possible customer complaint of intermittent ?No-Start?.
Associated Products (17)Associated Documents