2022 Nissan Rogue Fuel Tank Replacement Quality Action

Important Warnings for Dealers and Owners

Nissan has issued strict guidelines regarding affected vehicles. Dealers are explicitly instructed:

• "Do not drive, loan, sell or trade" the specific 2022 Nissan Rogue vehicles in dealer inventory subject to this quality action.

Technicians performing the repair must observe critical safety warnings:

• Put a "WARNING: FLAMMABLE" sign in the workshop.
• Work in a well-ventilated area and have a CO2 fire extinguisher available.
• Never smoke while servicing the fuel system.
• Keep open flames, sparks, and other ignition sources away from the work area.
• Release fuel pressure from the fuel lines and disconnect the battery cable from the negative terminal before removing fuel line parts.
• Drain fuel prior to fuel tank removal and installation, as the tank may become unstable.
• Always secure the fuel tank due to its potentially unstable condition.
• Never bend or twist tubes during installation.
• After installing tubes, check for fuel leakage at connections.

Why This Quality Action Matters

Nissan is implementing Quality Action PC872 to address a manufacturing concern with the fuel tank supplied for certain 2022 Nissan Rogue (T33) vehicles. This action ensures the safety and proper function of the fuel system before these vehicles reach customers. A stop-sale is currently in effect for all affected vehicles in dealer inventory or those in transit.

Repair Procedure Summary

The primary repair involves replacing the fuel tank assembly. Dealers must refer to the Electronic Service Manual (ESM) for detailed instructions under ENGINE - FUEL SYSTEM – KR15DDT - REMOVAL AND INSTALLATION - FUEL TANK – Removal and Installation.

Key steps and considerations during the repair include:

• Fuel Tank Replacement: The entire fuel tank assembly must be replaced.
• Lock-Ring and O-Ring: The fuel pump lock-ring and o-ring (packing) MUST be replaced when installing the fuel pump assembly into the new fuel tank.
• Orientation: When installing the fuel pump lock ring, ensure the lock ring guard is correctly oriented to the fuel pump, as illustrated in the service document (Figures 2 and 3).
• Post-Installation Check: After installing tubes, apply fuel pressure by turning the ignition switch to "ON" (engine stopped) and check for any fuel leakage at connections. Then, start the engine, rev it up, and check for leakage again.

Required Tools or Parts

To perform the Nissan Rogue fuel tank replacement, specific tools and parts are required:

• Special Tool: Fuel Tank Lock Ring Wrench, special tool J-45747. Dealers should have received one; additional tools can be purchased from nissantechmate.com or by calling 1-800-662-2001.

Required Parts:

Part Number	Description	Quantity
17202-6RROA	TANK ASSY - FUEL	1
17342-6RROA	PACKING – FUEL GAUGE	1
17342-6RROA	PLATE - LOCK, FUEL GAUGE	1
20692-8H30A	GASKET - EXHAUST	1

Claims Information

Dealers must submit a "CM" line claim to close the campaign in Service Comm and release the vehicle. The claims coding for this action is:

• Campaign ("CM") ID: PC872
• Description: Replace fuel tank assembly
• Op Code: PC8720
• FRT (Flat Rate Time): 2.0 Hr

Source: NHTSA ID 10212019