2023-2024 BMW X5, X7, XM Rear Bumper Support Delivery Stop

BMW has released Service Information Bulletin (SIB) 41 04 23, Revision 2, which updates a previous bulletin from October 2023. This bulletin addresses a delivery stop for specific 2023-2024 BMW X5, X7, and XM models concerning the rear bumper support. Notably, this repair is designated as "MOBILE FRIENDLY," indicating it can potentially be performed outside of a traditional service center.

Important Warnings for Owners and Dealers

BMW has issued a critical directive regarding vehicles affected by this delivery stop:

"Do not deliver to a customer, a New Certified Pre-Owned or Used vehicle subject to a Delivery Stop, until the vehicle is repaired. Do not use or sell replacement equipment/parts subject to a Delivery Stop."

This means that any affected 2023-2024 BMW X5, X7, or XM vehicle currently in dealer inventory cannot be sold or delivered to a customer until the necessary inspection and repair of the rear bumper support are completed. Dealers are also prohibited from selling or using any replacement parts that are themselves subject to this delivery stop.

What's Being Addressed

BMW AG initiated this Delivery Stop, effective September 14, 2023, for certain 2023-2024 BMW X5 (G05), X7 (G07), and XM (G09) vehicles. These vehicles were produced between May 9, 2023, and May 30, 2023. The core issue is that the weld seam at the towing eye of the rear bumper support may not meet BMW's stringent requirements. In rare instances, this part may not be able to withstand the intended tensile load, posing a potential safety concern.

Repair Procedure Summary

The correction for the 2024 BMW X5 rear bumper support issue involves an inspection and potential replacement. Technicians are instructed to:

1. Remove the Rear Bumper: The initial step requires removing the rear bumper assembly, following the detailed repair instructions outlined in ISTA/AIR document 51 12 156.
2. Inspect the Rear Bumper Support: Once the bumper is removed, the rear bumper support label must be inspected. Technicians will check the production date and serial number on this label.
3. Determine Replacement Necessity: If the manufacturing date on the label falls within specific codes (132, 133, 134, 135, 136, or 137) AND the serial number is 322, the rear bumper support must be replaced. All other combinations of manufacturing date and serial number are considered acceptable, and no replacement is needed. If replacement is required, technicians must follow the repair instructions in ISTA/AIR 51 12 050.

Required Parts

If a replacement of the rear bumper support is necessary for your 2024 BMW X5, X7, or XM, the following parts may be required:

• Rear bumper support: Part Numbers 51 12 7 425 444 or 51 12 5 A1A 646
• Gasket: Part Number 51 12 7 425 457
• Hex nut: Part Number 07 14 7 266 441

Additionally, other small parts, fluids, lubricants, and one-time use fasteners not explicitly listed may be required as per ISTA repair instructions or the Electronic Parts Catalog (ETK).

Claim Information for Dealers

Reimbursement for this action is handled via normal claim entry using specific work package information. The Repair Code for this action is 0051690500, described as "G05 G07 G09 Checking rear bumper support, replacing if necessary." This work can be claimed as a "Plusposition (+)" if completed before the first vehicle delivery or if the vehicle is already in the workshop. It can also be claimed as "Main work" if the vehicle arrives at the service center specifically for this action.

Owner Action

If you own a 2023-2024 BMW X5, X7, or XM, and are concerned about the rear bumper support, you should contact your authorized BMW dealer. They can check if your vehicle is affected by SIB 41 04 23 using your VIN. Since this is a delivery stop, any affected vehicles in dealer inventory will be repaired before sale. If you already own an affected vehicle, your dealer will be able to advise on the next steps for inspection and repair.

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Source: NHTSA ID: 10244506