2022-2024 Audi e-tron GT Door Panel Squeak and Rattle TSB

Owners of 2022-2024 Audi e-tron GT and RS e-tron GT vehicles may experience an annoying Audi e-tron GT door panel noise, specifically squeaks or rattles emanating from the door trim panels. This issue, detailed in Audi Technical Service Bulletin (TSB) 70 24 90 2064546/7, occurs during music operation or when driving on rough roads.

This TSB, which supersedes previous bulletin 23-84 dated June 29, 2023, provides a comprehensive guide for technicians to diagnose and eliminate these noises. The root cause is often relative movement between various door panel components due to manufacturing tolerances.

Symptoms

The primary symptom is a noticeable squeak or rattle noise originating from the door trim panel(s). This Audi e-tron GT door panel noise is typically heard while the vehicle is in motion, especially on uneven road surfaces, or when the audio system is active.

Diagnosis / Trigger Conditions

Audi has identified several potential sources for the door panel noises. Technicians are instructed to check these areas to pinpoint the exact origin of the squeaks and rattles:

• Midrange speaker trim
• Upper door trim panel mounting strip
• Trim panel clips and body mounting points
• Pull handle to armrest joint
• Door wire harness and/or part labels
• Rear and lower edges of the door trim panel
• Door trim panel light assembly
• Power rear lid switch
• Door trim panel storage pocket light assembly

Repair Procedure Summary

The repair procedure outlined in TSB 70 24 90 2064546/7 involves applying felt tape or special lubricant to the identified contact points to reduce friction and eliminate the Audi e-tron GT door panel noise. Technicians will perform the following steps as needed:

• Midrange Speaker Trim: Felt tape (533867910A) is applied to the lower part of the trim's opening in the door panel and to the tabs on the speaker trim that engage the opening. This prevents direct contact and movement.
• Upper Door Trim Panel Mounting Strip: Fleece adhesive tape (D373125A2) is bonded into the mounting strip, positioned at the edge, folded over, and pressed across the entire surface to create a buffer.
• Trim Panel Clips and Body Mounting Points: Fleece adhesive tape (D373125A2) is applied to door trim panel clips and to the body mounting points to reduce play and prevent rattling.
• Pull Handle to Armrest Joint: The door trim panel pull handle is isolated from the armrest by applying either fleece tape (D373125A2) or special lubricant (G052172A1) to the contact areas.
• Door Wire Harness and/or Part Labels: The wire harness and any part labels are secured by repositioning them and/or applying fleece tape (D373125A2) to prevent them from contacting the door panel or body.
• Rear and Lower Edges of Door Trim Panel: Felt tape (533867910A) is applied to the edge of the door trim panel or on existing piping strips in areas of close contact.
• Door Trim Panel Light Assembly: The cable for the light assembly is wrapped with fleece tape (D373125A2) up to the connector. Fleece tape is also applied to the light assembly itself to reduce play in its mounting.
• Power Rear Lid Switch: The retaining tab of the power rear lid switch is carefully bent open to ensure a more secure fit, reducing potential movement and noise.
• Door Trim Panel Storage Pocket Light Assembly: Fleece tape (D373125A2) is applied to the retaining tabs of the diffuser for the door pocket lighting.

Required Tools or Parts

To perform these repairs, specific materials are required:

• 533867910A: Felt strip/tape (quantity: 1 or 2)
• D373125A2: Fleece adhesive tape (quantity: 0.1 or 0.2)
• G052172A1: Special lubricant (shop supply)

Technicians should consult their parts department and ETKA for the latest information and parts bulletins, as well as for any fasteners, bolts, nuts, and screws needed per the repair manual.

Warranty Information

Warranty claims for this repair are submitted under Service Number 7059 and Damage Code 0020. The claim types are:

• 110: For vehicles up to 6 months or 6,000 miles.
• 1AM: For vehicles over 6 months or 6,000 miles.

If the vehicle is outside of warranty, this Technical Service Bulletin serves as informational guidance only. All warranty claims must adhere to the Audi Warranty Policies and Procedures Manual.

Owner Action

If your 2022-2024 Audi e-tron GT or RS e-tron GT is experiencing a Audi e-tron GT door panel noise in the form of squeaks or rattles, it is recommended to schedule an appointment with an authorized Audi service center. Inform them about the specific noises you are hearing, especially if they occur during music playback or on rough roads. Reference TSB 70 24 90 2064546/7 to ensure they are aware of the manufacturer's recommended repair procedure.

NHTSA ID: 11002143