Volvo XC90 Complaints (2017)

81 consumer complaints on file.

#11700036November 18, 2025
UNKNOWN OR OTHER, ENGINE
As I was driving, the coolant low warning came on. Luckily I was able to pull over safely at a nearby gas station. I found that the coolant expansion tank was empty. The coolant was leaking from the plastic connector on the bleeder hose and was pooling on the top of the engine. There is a recall on 2016 vehicles for this (Volvo campaign R29936) and looks like many are having same issue on 2017 models also. My problem was exactly as described, the part broke, coolant squirts out all over hot engine parts, system coolant level rapidly depletes. Fortunately, this happened in place that allowed safe stopping.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11699448November 14, 2025
SERVICE BRAKES, UNKNOWN OR OTHER
On November 5, 2025, while driving my 2017 Volvo XC90, I experienced a sudden and dangerous loss of braking assist. When I pressed the brake pedal, I heard a loud hissing noise coming from under the dashboard, and the car would not stop. The brake would not work and the vehicle would not slow or stop unless I stood up and used my full body weight to press it. A licensed mechanic inspected the vehicle and confirmed this is consistent with loss of vacuum pressure from the brake booster/failure of the vacuum brake booster, the component that provides power assist to the braking system. The booster, brake pump, hose from booster to pump and brake pedal clip were replaced, with an estimated cost of $2,858. The mechanic also advised that this failure is not uncommon in Volvo XC90 models. After the incident, I researched similar complaints and found numerous reports on NHTSA and [XXX] describing **identical symptoms—hard brake pedal and hissing sound due to vacuum booster failure—**in the 2016–2019 XC90. For example, one owner reported “hard pedal, no assist, hissing sound behind dash” [XXX] , Volvo XC90 2017 Brakes section, accessed Nov 2025). No warning lights or error messages appeared before or during the event. The problem occurred suddenly and without prior symptoms. This defect posed a serious safety risk to me, my passengers, and other drivers, as it severely reduced braking ability and required excessive force to stop the vehicle. Under other conditions, this issue could easily have resulted in a crash. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11698131November 7, 2025
ENGINE
Vehicle is a 2017 model year of the Volvo XC90 and has the same safety issue in the Quality Bulletin for Recall R29936: Coolant Bleeder Hose (Engine Side), which is for the same make and model but for the 2016 model year. The vehicle has a plastic coolant bleeder hose that can crack and create a coolant leak that drips above the catalytic converter. The coolant accumulates in the catalytic converter heat shield insulation and poses a fire risk in the engine compartment area. The leak can also be small enough to cause coolant to evaporate and off gas into the cabin through the AC, exposing fumes to cabin occupants. The corrective action is to replace the engine side coolant bleeder hose, though this recall did not extend to 2017 model years, in which this same part was used. The same recall R29936 will need to be extended to other model years after 2016 in which the same component or design of component was used.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11687093September 13, 2025
UNKNOWN OR OTHER
The A/C evaporator core in my 2017 Volvo XC90 failed prematurely, cracking and leaking refrigerant. This is a well-known problem among XC90 owners from model years 2016–2020. Repair costs are USD$5k+ because the entire dashboard must be removed to replace the evaporator. This is not normal wear and tear. Volvo has issued multiple Technical Journals (e.g. TJ 35912.1.0 -- attached -- and later revisions) instructing dealers to install an additional resistor in the evaporator temperature sensor harness when replacing the evaporator. This proves Volvo knows there is a design defect causing evaporator cracking and failure. However, Volvo corporate has declined to assist with repairs for my vehicle. Driving without A/C in high summer heat presents a serious risk of heat exhaustion or heat stroke, particularly during long commutes (I drive over an hour each way daily). The HVAC system is also critical for defogging and defrosting the windshield. Loss of refrigerant and evaporator performance can impair defroster operation, creating visibility hazards. The combination of extreme cabin heat and impaired defrosting creates an unreasonable risk to safety, not merely an inconvenience. In addition, right now it costs me just a few hundred dollars to refill my AC system every summer. This is what I've been doing for several summers now. But the Volvo quote to fix this factory defect was over $6k. So that means myself and thousands of others are all incentivized to just fill up R134A and have it leak out, harming the environment in the process. Volvo's refusal to recall and fix this issue is causing this economic incentive. It should be on them to fix their failure, not us. I asked Volvo corporate to goodwill this repair but they declined to do this (see attached).
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11680358August 13, 2025
ENGINE, UNKNOWN OR OTHER
While on the highway, the system reported that engine coolant was low and to pull over safely. I pulled into a parking lot and within a couple of minutes the engine burst into flames. The local fire department responded and extinguished the fire. The car is totaled.
Crash:
No
Fire:
Yes
Injuries:
0
Deaths:
0
#11673211July 13, 2025
UNKNOWN OR OTHER, FUEL/PROPULSION SYSTEM
ERAD (Electronic Rear Axle Drive) clutch failure. Upon depressing accelerator pedal, when in drive modes that rely more on ERAD (Hybrid/Pure modes), the clutch occasionally does not engage correctly, resulting in no power for a full 1-2 seconds, then power kicking in, in full. Not being consistent means not having a good way to anticipate when the problem will arise in order to compensate for it. The hazard came when attempting to cross traffic (to take a left into a commercial driveway), the delay happened, then before the ability to fully "cancel the attempt" (by releasing the accelerator and pressing the brake while still in the turn lane), the power kicked in and sent the vehicle into traffic. The delay-then-subsequent full-power meant that the gap was suddenly significantly smaller when pulling into the oncoming lanes, and attempting to correct for a delay in power meant the possibility of then not having the accelerator down, which could have left me in in the lane of oncoming traffic for much longer than necessary due to human reaction times in addition to vehicle "reaction times" to inputs. This is apparently a relatively common issue on Volvos of this generation, with multiple "ERAD versions" to account for transmission clutch failures within these units, as well as other failures.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11670512July 1, 2025
UNKNOWN OR OTHER
I am reporting a safety defect related to the Vehicle Connectivity Module (VCM) in my 2017 Volvo XC90. The VCM is critical for emergency communications, including automatic crash notification and location sharing with emergency responders. This function is vital for occupant safety in the event of an accident. My VCM was serviced at an authorized Volvo dealer in Natick, MA in December 2024 due to intermittent connectivity issues. Despite this recent service, the VCM completely failed in mid-April 2025. When the module fails, the vehicle loses the ability to automatically contact emergency services and transmit its location after a crash, significantly increasing the risk of delayed or absent emergency response. I am aware that Volvo previously issued Safety Recall R39917 for 2017–2019 XC90s regarding VCM software errors that could prevent GPS location from being sent to emergency personnel. Volvo has refused to cover the repair, even though the failure directly impacts a safety-critical system that was already subject to a recall. This failure compromises the car’s core safety promise and leaves occupants at risk in emergencies. I urge NHTSA to investigate ongoing VCM failures in these vehicles, as the repairs have not resolved all safety concerns. Volvo should be required to address these failures to ensure driver and passenger safety.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11658873May 5, 2025
ENGINE AND ENGINE COOLING
The contact owns a 2017 Volvo XC90. The contact stated that while driving approximately 25 MPH, the low coolant level warning light was illuminated. The contact refilled the coolant reservoir; however, approximately one week later, the warning light was again illuminated. The vehicle was taken to the dealer who diagnosed that the small coolant hose was leaking. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was unknown.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11658368May 2, 2025
ELECTRICAL SYSTEM, UNKNOWN OR OTHER
I am reporting multiple critical component failures on my 2017 Volvo XC90, which I believe represent potential design or manufacturing defects related to vehicle safety and reliability. At approximately 93,000 miles, my Volvo XC90 experienced a battery failure, thermostat failure, which did not resolve the vehicle's engine issues. Subsequently, the dealership diagnosed a failed Engine Control Module (ECM), requiring complete replacement at a cost of over $5,000. The ECM is a critical motherboard component responsible for engine control and vehicle safety operations. Its failure risks sudden engine malfunction, stalling, or loss of power while driving, which could cause unsafe conditions. I am concerned that multiple major component failures, especially in a premium brand vehicle under 100,000 miles and less than 10 years old, represent a systemic reliability issue. These failures occurred despite regular maintenance and responsible usage. I respectfully request that NHTSA investigate whether similar cases exist for 2016–2018 Volvo XC90 models involving premature ECM or engine cooling, electrical, short circuit system failures. I am available to provide service records and additional documentation as needed.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11645958March 3, 2025
ELECTRICAL SYSTEM, ENGINE, STRUCTURE
The contact owns a 2017 Volvo XC90. The contact stated that after a rainstorm, there was water leaking from the rearview mirror, which leaked into the vehicle, causing the electrical system to fail. There was an abnormal sound of water swishing around inside the vehicle. The on-call warning and check engine warning lights were illuminated. The vehicle was taken to the local dealer, where it was diagnosed with a cracked sunroof cassette leak. The vehicle was not repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 147,000.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11632046December 22, 2024
ENGINE
Was driving and my low coolant light came on. I pulled over and car shut down and coolant leaking all over the exhaust and block of the engine. Crack in the coolant bleeder hose leaving me stranded on the side of the road. I then googled the issue to my surprise it is the same crack point and part that the previous year 2016 model had a recall on for safety as this is a fire risk leaking on the exhaust and this being a flammable liquid. I am just upset as this was a recall for the previous year model and it is happening on the 2017 model with many other people having the same issue. Contacting Volvo and they will not cover this as there is no active recall on this $800 for a $23 part that is a known issue is a problem and the risk of my vehicle catching on fire when I have 5 children In the car is very concerning for a car that is suppose to be reliable. Not to mention the bad front strut problems on these that go out and send you going in the wrong direction on a bump. Hope this gets taken care of due to the risk!
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11630072December 11, 2024
UNKNOWN OR OTHER
The evaporator core malfunctioned (AC system), resulting in the failure of the air conditioning system. The defective part remains installed in the vehicle and is available for inspection upon request. This issue compromised the vehicle's ability to maintain a comfortable and safe environment, particularly in extreme weather conditions where the lack of a functioning air conditioning system can pose health risks, especially to young children or elderly passengers. The problem has been confirmed by an authorized Volvo service center, where the leak was identified during an inspection. Prior to the failure, there were no warning lamps or error messages. However, the air conditioning began to perform inconsistently several weeks prior to the complete failure. Given the timing of this issue, just beyond the warranty period, and the evidence suggesting this may be a recurring problem in certain XC90 models, and Volvo Customer Care denied any assistance or support in this matter.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11628370December 2, 2024
SEAT BELTS
There is a belt tensioning failure which means the belt doesn’t snug to your body or engage as you apply brakes. I contacted Volvo North America on 10/31 after visiting the dealer and have not heard back regarding this problem. There is a code which appeared regarding this problem which is why it was taken to the dealership Volvo of Lisle in Illinois. They estimate the cost to repair as approximately $4,000.00 They said the vehicle is out of warranty 5 years from first service date. We believe safety equipment as basic as seat belts are the manufacturers responsibility. This vehicle has never been involved in an accident and would appreciate your help. I can forward copies of the estimate to repair if you require them. Feel free to contact me
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11616669September 26, 2024
UNKNOWN OR OTHER
The ac went out while my toddler was in the car. We are in the Arizona area and the temperature has exceeded over 100 degrees. It turns out there are several complaints with the evaporator. There is major issues and complaints.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11616395September 25, 2024
ELECTRICAL SYSTEM, POWER TRAIN
The Park Neutral Position (PNP) switch malfunctions. Yes Not a huge safety issue if you are parked in your driveway and cannot start the car. But if you are driving and the if you have the engine auto start/stop engaged the car will unexpectedly not restart and you have to play with the gear shifter to get it started to move out of an intersection or out of the way of traffic! This has happened several times with my wife and myself. I have not had it confirmed by a dealer or service center No No
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11615545September 20, 2024
ENGINE
Coolant bleeder hose started leaking at y-connection. Appears to be same problem that lead to recall R29936 in earlier MY16 vehicles.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11615193September 18, 2024
ENGINE
The contact owned a 2017 Volvo XC90. The contact stated that while driving at 10 MPH, a white-colored smoke began to emit from the vehicle's engine compartment. The "Coolant Low" warning message soon appeared on the instrument panel as the contact pulled over into a parking lot and exited the vehicle with her three children. As the smoke grew rampantly, the vehicle quickly caught fire. A fellow motorist attempted to extinguish the fire but to no avail. The authorities quickly arrived at the scene and the fire department extinguished the fire. While the incident all mentally shook the contact and her 3 children; no medical treatment was rendered. A police report was not filed. The vehicle was towed to an independent tow yard where it remained in their possession for an insurance inspection. The vehicle was destroyed by the fire. The dealer nor the manufacturer had to be notified of the failure. The failure mileage was approximately 100,000. The VIN was not available.
Crash:
No
Fire:
Yes
Injuries:
4
Deaths:
0
#11609204August 18, 2024
WHEELS
My car experienced a cracked front left control arm. It was not in an accident and the crack caused a creaking sound when conducting turns.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11601276July 11, 2024
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
The exterior door handle stopped being able to open from the outside. This poses a serious safety risk; as well as an overall inconvenience for the driver. To get inside the vehicle, one must crawl through the passenger side to open the driver's side door from the inside.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0
#11577812March 16, 2024
ENGINE
Recently our 2017 XC90 experienced a significant coolant system leak via a part that was part of a recall campaign for the prior year model (2016 XC-90). The exact same part (a coolant bleeder hose - part #32249907) failed in our vehicle in a similar manner as the prior year component. There was no antecedent warning prior to its failure until after a significant amount of fluid was lost (literally sprayed about the engine compartment) leading to a low coolant level CEL. The safety concern, as stated in the prior recall, is that this particular part failure can cause coolant to leak on the catalytic converter heat shield insulation causing a fire hazard. The connector of the hose in our vehicle literally started to deteriorate and crumble at multiple locations. The vehicle is only 8 years old. This has to be a related failure of an already identified defective component. The prior recall is noted as: 19V-308 / R29936 The vehicle required towing and the component was replaced at the local dealership at standard cost. We are obviously concerned that others with our particular year and model could experience a more catastrophic end.
Crash:
No
Fire:
No
Injuries:
0
Deaths:
0

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