Toyota Tacoma Service Bulletins (2008)
330 manufacturer communications on file.
- June 8, 2018•Document ID: 10142873Service Bulletin/Repair InstructionsEQUIPMENT
- Mfr Comm. #:
- ZH2_Dealer Daily
- Date Added:
- July 16, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Daily Message: Certain U-joint kits (campaign part # 04007-13204) used in Customer Support Program ZH2 may have been produced without the appropriate amount of grease. These parts should not be installed on vehicles. Previously we requested that dealers return their current stock of this part number that does not have a GREEN dot on the box and on the U-joint as indicated in the photos on the following page. The supplier is now marking this part number with a BLUE dot on the U-joint, and no marking on the box as indicated in the photo on the following page. If either of these markings ARE NOT present, dealers should return the part. If either of these marking ARE NOT present, your facing PDC (Parts Distribution Center) may create a manual R8 exception return for these parts, and you can return them to your facing PDC for credit. Toyota is working to stock new inventory of these parts. Note that grease should not be added to these U-joint kits. They are designed to have the appropriate amount of grease applied during production and are non-serviceable.
Associated Products (7)Associated Documents - May 29, 2018•Document ID: 10141613Service Bulletin/Repair InstructionsSTRUCTURE:BODY:BUMPERS
- Mfr Comm. #:
- T-SB-0040-18
- Date Added:
- June 18, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: Referencing this Service Bulletin provides best practice procedures when reassembling and installing the front shock absorber with coil spring. Some 2005 - 2015 model year Tacoma vehicles with applicable VDS have a different coil spring diameter. This may lead to a lateral force applied to the support plate upon reassembly of the front shock absorber with coil spring assembly. This may cause the inner rubber sleeve of the support plate to pull out when spring tension is released and the support plate to tilt. NOTE This Service Bulletin ONLY provides best practices for front shock absorber with coil spring assembly. The Repair Manual MUST be referenced with this bulletin when performing front shock absorber with coil spring assembly replacement.
Associated Products (11)Associated Documents - May 25, 2018•Document ID: 10141611Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6, ZH7, ZH8, Z
- Date Added:
- June 18, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Daily Message: Frame Programs. Extension of Warranty Coverage for Frame Corrosion/Frame Replacement. Frame Ordering/Repair/Administration Updates Mis-Built. For frames that are suspected to have been mis-built, dealers should: 1. Contact the Parts Technical Support Group (PTSG) at [email protected] with information on the condition and status of repair. Also include the original part order reference number. a. A Field Product Quality Report (FPQR) should also be generated and attached to the communication. i. The report should include photos of the condition, and photos of all labels and stampings on the frame. ii. This report can be submitted by region staff (FTS) or dealership personnel. 2. Dealership will receive communication back with next direction(s) from PTSG. a. Response will include confirmation of mis-built condition, if applicable, and instructions on mis-built frame disposition.
Associated Products (20)2010 Toyota Tacoma2009 Toyota Tacoma2008 Toyota Sequoia2008 Toyota Tacoma2008 Toyota Tundra2007 Toyota Sequoia2007 Toyota Tacoma2007 Toyota Tundra2006 Toyota Sequoia2006 Toyota Tacoma2005 Toyota Sequoia2005 Toyota Tacoma2004 Toyota Tacoma2003 Toyota Tacoma2003 Toyota Tundra2002 Toyota Tacoma2002 Toyota Tundra2001 Toyota Tacoma2001 Toyota Tundra2000 Toyota TundraAssociated Documents - May 10, 2018•Document ID: 10141578Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6_Toyota POL17
- Date Added:
- June 18, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle's frame. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 - 2010 Toyota Tacoma vehicles regarding frame corrosion was approved. This class action settlement includes inspection of the customer's frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. Toyota is currently preparing parts for frame replacement. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: * Previously have the frame replaced and/or: * Previously had the frame sprayed with CRC under any previous campaign.
Associated Products (6)Associated Documents - March 14, 2018•Document ID: 10152113Service Bulletin/Repair InstructionsPOWER TRAIN:DRIVELINE:DRIVESHAFT
- Mfr Comm. #:
- T-SB-0302-17-Rev
- Date Added:
- December 17, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: REVISION NOTICE March 14, 2018 Rev1: ? The Production Change Information and Repair Procedure sections have been updated. Any previous printed versions of this bulletin should be discarded. Some 2005 ? 2011 model year Tacoma vehicles may exhibit a condition where there is a drivetrain vibration and/or drivetrain noise. Follow the procedure in this bulletin to address this condition.
Associated Products (7)Associated Documents - March 6, 2018•Document ID: 10197489Service Bulletin/Repair InstructionsSTRUCTURE:FRAME AND MEMBERS; SERVICE BRAKES
- Mfr Comm. #:
- ZH6-306-18
- Date Added:
- June 14, 2021
- Manufacturer:
- TOYOTA
SummaryBrake line color codes.
Associated Products (6)Associated Documents - March 2, 2018•Document ID: 10133633Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6_Toyota POL17
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2010 Toyota Tacoma vehicles regarding frame corrosion was approved. This class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. Toyota is currently preparing parts for frame replacement. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: ? Previously have the frame replaced and/or: ? Previously had the frame sprayed with CRC under any previous campaign
Associated Products (7)Associated Documents - March 2, 2018•Document ID: 10133631Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6_Dealer Packe
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: March 2, 2018. Rental sublet period added for use during repair. ? Primary Coverage expiration date changed. ? Ancillary parts coverage section added. Warranty Enhancement Program ZH6 Certain 2005 ? 2010 Model Year Tacoma Extension of Warranty Coverage for Frame Corrosion. In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Frame Corrosion on certain 2005 ? 2010 model year Tacoma vehicles. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2010 Toyota Tacoma vehicles regarding frame corrosion was approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. CRC application will be covered under a separate Limited Service Campaign (LSC ? H0F), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: ? Previously have the frame replaced and/or: ? Previously had the frame sprayed with CRC under any previous campaign
Associated Products (6)Associated Documents - March 1, 2018•Document ID: 10133630Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6_05-10_Tacoma
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryTechnical Instructions: Update 3-1-18 - Frame part numbers corrected. TECHNICAL INSTRUCTIONS FOR WARRANTY ENHANCEMENT PROGRAM ZH6. CERTAIN 2005 THROUGH 2010 MODEL YEAR TACOMA. FRAME REPLACEMENT.
Associated Products (6)Associated Documents - March 1, 2018•Document ID: 10133628Service Bulletin/Repair InstructionsSERVICE BRAKES, HYDRAULIC
- Mfr Comm. #:
- ZH6_Dealer Daily
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Daily Message: UPDATED Dealer Daily - DO NOT USE BRAKE LINES WITH WHITE MARK Warranty Enhancement Programs ZH6 - Certain 2005 ? 2010 Model Year Tacoma Vehicles Extension of Warranty Coverage for Frame Corrosion. A Brake Line used in certain 2005-2008 model year Tacoma frame replacement repairs has changed. Part Number: 47323-04160 (TUBE, RR BRAKE, No.3). In a previous Dealer Daily (published Feb. 26, 2018), we notified that the new brake lines for this repair will have a white mark as indicated in the photos below. We received notification that these brake lines with a white dot should not be used.
Associated Products (4)Associated Documents - February 26, 2018•Document ID: 10130007Service Bulletin/Repair InstructionsSERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS; STRUCTURE
- Mfr Comm. #:
- ZH6_Brake Line U
- Date Added:
- March 12, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Daily Message: Warranty Enhancement Programs ZH6 - Certain 2005 ? 2010 Model Year Tacoma Vehicles. Extension of Warranty Coverage for Frame Corrosion. 2005-2008 Tacoma Frame Repair ? Brake Line Update. A Brake Line used in certain 2005-2008 model year Tacoma frame replacement repairs has changed.
Associated Products (4)Associated Documents - February 21, 2018•Document ID: 10129996Service Bulletin/Repair InstructionsPOWER TRAIN
- Mfr Comm. #:
- T-SB-0186-12_Rev
- Date Added:
- March 12, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: REVISION NOTICE February 21, 2018 Rev2: ? Applicability has been updated to include 2015 ? 2017 model year Tacoma vehicles. ? The Parts Information and Repair Procedure sections have been updated. September 10, 2014 Rev1: ? Applicability has been updated to include 2013 ? 2014 model year Tacoma vehicles. ? The Warranty Information, Parts Information, and the Repair Procedure sections have been updated. Any previous printed versions of this bulletin should be discarded. SUPERSESSION NOTICE The information contained in this bulletin supersedes SB No. TC004-06. ? Applicability has been updated to include 2007 ? 2012 model year Tacoma vehicles. ? The Repair Procedure section has been updated. Service Bulletin No. TC004-06 is obsolete and any printed versions should be discarded. Be sure to review the entire content of this bulletin before proceeding. Some 2005 ? 2017 model year Tacoma vehicles may exhibit a squeak or creak noise from the clutch pedal when it is depressed or released. Follow the Repair Procedure in this bulletin to address this condition.
Associated Products (13)Associated Documents - February 15, 2018•Document ID: 10129986Service Bulletin/Repair InstructionsSTRUCTURE
- Mfr Comm. #:
- ZH6_Tacoma Frame
- Date Added:
- March 12, 2018
- Manufacturer:
- TOYOTA
SummaryTechnical Instructions: Technical Instructions for Warranty Enhancement Program ZH6. Certain 2005 through 2010 Model Year Tacoma. UPDATED 2-15-2018. Frame Replacement.
Associated Products (6)Associated Documents - February 12, 2018•Document ID: 10131759Service Bulletin/Repair InstructionsTIRES
- Mfr Comm. #:
- T-SB-0187-12_Rev
- Date Added:
- April 2, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: REVISION NOTICE February 12, 2018 Rev2: ? Applicability has been updated to include 2015 ? 2018 model year vehicles. January 23, 2014 Rev1: ? Applicability has been updated to include 2013 ? 2014 model year vehicles. Any previous printed versions of this bulletin should be discarded. Toyota vehicles are equipped with either conventional or run-flat tires. Sometimes punctures may occur as a result of contact with road debris or other hazards. If a puncture occurs, it may be possible to repair the tire and return it to service. With a conventional tire it is not possible to drive for an extended amount of time with the tire at low pressures as damage to the tire may occur. With run-flat tires, due to reinforced sidewalls, it is possible to drive for up to 100 miles at speeds less than 55 mph with little or no damage to the tire. The U.S. Tire Manufacturers Association (UTSMA) provides guidelines and recommendations for tire repair and replacement. It also provides information related to: ? Basic tire information ? Tire maintenance and safety ? Driver education, tire safety curriculum.
Associated Products (246)2018 Toyota 4Runner2018 Toyota Avalon2018 Toyota Camry2018 Toyota C-HR2018 Toyota Highlander2018 Toyota Mirai2018 Toyota Prius2018 Toyota Prius C2018 Toyota Prius V2018 Toyota RAV42018 Toyota Sequoia2018 Toyota Sienna2018 Toyota Tacoma2018 Toyota Tundra2018 Toyota Yaris2017 Toyota 4Runner2017 Toyota 862017 Toyota Avalon2017 Toyota Camry2017 Toyota C-HR+ 226 moreAssociated Documents - February 12, 2018•Document ID: 10129977Service Bulletin/Repair InstructionsTIRES
- Mfr Comm. #:
- T-SB-0187-12_Rev
- Date Added:
- March 12, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: REVISION NOTICE February 12, 2018 Rev2: ? Applicability has been updated to include 2015 ? 2018 model year vehicles. January 23, 2014 Rev1: ? Applicability has been updated to include 2013 ? 2014 model year vehicles. Any previous printed versions of this bulletin should be discarded. Toyota vehicles are equipped with either conventional or run-flat tires. Sometimes punctures may occur as a result of contact with road debris or other hazards. If a puncture occurs, it may be possible to repair the tire and return it to service. With a conventional tire it is not possible to drive for an extended amount of time with the tire at low pressures as damage to the tire may occur. With run-flat tires, due to reinforced sidewalls, it is possible to drive for up to 100 miles at speeds less than 55 mph with little or no damage to the tire. The U.S. Tire Manufacturers Association (UTSMA) provides guidelines and recommendations for tire repair and replacement. It also provides information related to: ? Basic tire information ? Tire maintenance and safety ? Driver education, tire safety curriculum.
Associated Products (244)2018 Toyota 4Runner2018 Toyota Avalon2018 Toyota Camry2018 Toyota C-HR2018 Toyota Highlander2018 Toyota Mirai2018 Toyota Prius2018 Toyota Prius C2018 Toyota RAV42018 Toyota Sequoia2018 Toyota Sienna2018 Toyota Tacoma2018 Toyota Tundra2017 Toyota 4Runner2017 Toyota 862017 Toyota Avalon2017 Toyota Camry2017 Toyota C-HR2017 Toyota Corolla2017 Toyota COROLLA iM+ 224 moreAssociated Documents - January 23, 2018•Document ID: 10129209Service Bulletin/Repair InstructionsPOWER TRAIN
- Mfr Comm. #:
- ZH2_Dealer Daily
- Date Added:
- February 21, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Daily Message: Customer Support Program ZH2 Certain 2005 ? 2011 Model Year Tacoma Coverage for Propeller Shaft Universal Joints ? If the ZH2 condition is present for an extended period it can lead to damage of the propeller shaft. ? ONLY if there is damage to the propeller shaft should a new propeller shaft be ordered. ? For release of a propeller shaft by the PTSG (Parts Technical Support Group) refer to the requirements listed in the MAC report. Based on the MAC submissions received to date there have been some common errors in requests, please review the following for clarification:
Associated Products (7)Associated Documents - January 11, 2018•Document ID: 10131713Service Bulletin/Repair InstructionsEQUIPMENT
- Mfr Comm. #:
- T-SB-0304-17_Rev
- Date Added:
- April 2, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, and T-SB-0144-08. Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, and T-SB-0144-08 are obsolete and any printed versions should be discarded. Be sure to review the entire content of this bulletin before proceeding. REVISION NOTICE January 11, 2018 ? The Supersession Notice has been updated. Any previous printed versions of this bulletin should be discarded. Vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) may be available from Toyota, provided the request meets one of the criteria listed in this Service Bulletin.
Associated Products (492)2018 Toyota 4Runner2018 Toyota 862018 Toyota Avalon2018 Toyota Camry2018 Toyota C-HR2018 Toyota Corolla2018 Toyota Highlander2018 Toyota Mirai2018 Toyota Prius2018 Toyota Prius C2018 Toyota Prius V2018 Toyota RAV42018 Toyota Sequoia2018 Toyota Sienna2018 Toyota Tacoma2018 Toyota Tundra2018 Toyota Yaris2017 Toyota 4Runner2017 Toyota 862017 Toyota Avalon+ 472 moreAssociated Documents - January 9, 2018•Document ID: 10131673Service Bulletin/Repair InstructionsPOWER TRAIN
- Mfr Comm. #:
- ZH2_Toyota POL17
- Date Added:
- April 2, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin: Toyota has received reports in which customers have indicated that there is a drivetrain vibration and/or drivetrain noise. If the vehicle continues to be driven with the aforementioned condition, there is risk of severe damage to the propeller shaft.
Associated Products (7)Associated Documents - December 14, 2017•Document ID: 10146495Service Bulletin/Repair InstructionsSTRUCTURE:FRAME AND MEMBERS
- Mfr Comm. #:
- HOF Dealer Lette
- Date Added:
- November 5, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: December 14, 2017. Technician Certification Requirements updated. Instructions added for CRC Spray Gun/Parts replacement requests.
Associated Products (12)Associated Documents - December 14, 2017•Document ID: 10140603Service Bulletin/Repair InstructionsEQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
- Mfr Comm. #:
- H0F Dealer Lette
- Date Added:
- June 11, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: December 14, 2017. ? Technician Certification Requirements updated. ? Instructions added for CRC Spray Gun/Parts replacement requests.
Associated Products (12)Associated Documents