Kia Optima Service Bulletins (2012)

294 manufacturer communications on file.

• December 13, 2017•Document ID: 10127029

  Service Bulletin/Repair Instructions
  FUEL SYSTEM, GASOLINE; POWER TRAIN

  Mfr Comm. #:

  TSBENG172

  Date Added:

  January 16, 2018

  Manufacturer:

  KIA

  Summary

  TSB - SERVICE ACTION: TURBO OIL FEED LINE REPLACEMENT (SA300) - This bulletin provides the procedure to replace the turbo oil feed line on some 2011-2015MY Optima (TF), produced from November 1, 2010 through August 30, 2011, 2012-2015MY Optima (QF), produced from August 31, 2011 through October 2, 2015, and 2011-2015MY Sportage (SL) vehicles, produced from December 30, 2010 through November 6, 2015, equipped with Theta 2.0T-GDI engine, which may exhibit an oil leak at the turbo oil feed line.

  Associated Products (10)

  2015 Kia Optima2015 Kia Sportage2014 Kia Optima2014 Kia Sportage2013 Kia Optima2013 Kia Sportage2012 Kia Optima2012 Kia Sportage2011 Kia Optima2011 Kia Sportage
  Associated Documents

  • DownloadMC-10127029-0001.pdf↗
• November 20, 2017•Document ID: 10126423

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM:SOFTWARE

  Mfr Comm. #:

  TSBELE091R3

  Date Added:

  December 22, 2017

  Manufacturer:

  KIA

  Summary

  TSB - IDENTIFYING HEAD UNIT SOFTWARE VERSION FOR DIRECT EXCHANGE - This bulletin provides the procedure on how to identify and record the head unit software level on various head unit platforms and generations.

  Associated Products (45)

  2016 Kia Cadenza2016 Kia Forte2016 Kia K9002016 Kia Optima2016 Kia Rio2016 Kia Sedona2016 Kia Sorento2016 Kia Soul2016 Kia Sportage2015 Kia Cadenza2015 Kia Forte2015 Kia K9002015 Kia Optima2015 Kia Rio2015 Kia Sedona2015 Kia Sorento2015 Kia Soul2015 Kia Sportage2014 Kia Cadenza2014 Kia Forte+ 25 more
  Associated Documents

  • DownloadMC-10126423-0001.pdf↗
• October 31, 2017•Document ID: 10123322

  Service Bulletin/Repair Instructions
  EXTERIOR LIGHTING

  Mfr Comm. #:

  TSBBOD172

  Date Added:

  November 14, 2017

  Manufacturer:

  KIA

  Summary

  TSB - OUTSIDE REAR COMBINATION LAMP WATER INTRUSION - This bulletin provides the procedure to replace the outside rear combination lamp pads on some 2011-2015MY Optima (TF), produced from August 12, 2010 through July 23, 2015, and some 2011-2016MY Optima (TF HEV) vehicles, produced from February 15, 2011 through July 22, 2015, which may exhibit evidence of water intrusion in the outside rear combination lamps.

  Associated Products (6)

  2016 Kia Optima2015 Kia Optima2014 Kia Optima2013 Kia Optima2012 Kia Optima2011 Kia Optima
  Associated Documents

  • DownloadMC-10123322-0001.pdf↗
• October 12, 2017•Document ID: 10123331

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM

  Mfr Comm. #:

  TSBTRA068

  Date Added:

  November 14, 2017

  Manufacturer:

  KIA

  Summary

  TSB - HCU/TCU LOGIC IMPROVEMENT FOR DTC P1744 (400 MESH EQUIPPED TRANSMISSIONS ONLY) - This bulletin provides the procedure to improve the logic of the Hybrid Control Unit (HCU) on some 2011-2012MY Optima Hybrid (TF HEV), produced from February 15, 2011 through December 28, 2012, and both the Hybrid Control Unit (HCU) and the Transmission Control Unit (TCU) on some 2013-2015MY Optima Hybrid (TF HEV) vehicles, produced from January 15, 2013 through March 27, 2015, which may experience a malfunction indicator lamp illumination with DTC P1744. To correct this concern, apply the improved logic to the HCU only (11-12MY) or HCU and TCU (13-15MY) using the KDS ECU Upgrade function as described in this bulletin. For confirmation that the latest reflash has been applied to a vehicle you are working on, verify the ROM ID using the table on page 3 of this bulletin.

  Associated Products (5)

  2015 Kia Optima2014 Kia Optima2013 Kia Optima2012 Kia Optima2011 Kia Optima
  Associated Documents

  • DownloadMC-10123331-0001.pdf↗
• September 1, 2017•Document ID: 10119127

  Service Bulletin/Repair Instructions
  EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

  Mfr Comm. #:

  WTY201709R5

  Date Added:

  October 15, 2017

  Manufacturer:

  KIA

  Summary

  WTY - SC147 Claims Processing Procedures - REVISED - Authorization of Claims Processing for SC147 - See this bulletin for specific handling procedures regarding SC147.

  Associated Products (10)

  2014 Kia Optima2014 Kia Sorento2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Optima2011 Kia Sportage
  Associated Documents

  • DownloadMC-10119127-0001.pdf↗
• September 1, 2017•Document ID: 10119116

  Service Bulletin/Repair Instructions
  ENGINE

  Mfr Comm. #:

  PT20201-0002R4

  Date Added:

  October 15, 2017

  Manufacturer:

  KIA

  Summary

  PARTS BULLETIN - THETA II ENGINE SAFETY RECALL (SC147) - This bulletin provides information related to the inspection and, if necessary, replacement of the engine assembly on certain 2011 to 2014 model year Optima, Sorento, and Sportage vehicles. For repair information please refer to Technical Service Bulletin SC147.

  Associated Products (10)

  2014 Kia Optima2014 Kia Sorento2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Optima2011 Kia Sportage
  Associated Documents

  • DownloadMC-10119116-0001.pdf↗
• July 26, 2017•Document ID: 10115242

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  WTY201709R4

  Date Added:

  August 15, 2017

  Manufacturer:

  KIA

  Summary

  WARRANTY BULLETIN: 2017-09.R4 - SC147 Claims Processing Procedures - This Warranty Bulletin accompanies TSB SC147 Theta II Engine Inspection and/or Replacement and is provided to dealers for specific guidance with claim administration and processing of SC147 warranty claims.

  Associated Products (10)

  2014 Kia Optima2014 Kia Sorento2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Optima2011 Kia Sportage
  Associated Documents

  • DownloadMC-10115242-0001.pdf↗
• July 14, 2017•Document ID: 10115238

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING

  Mfr Comm. #:

  PT20201-0002R3

  Date Added:

  August 15, 2017

  Manufacturer:

  KIA

  Summary

  PARTS BULLLETIN: 20201-0002 (Revision 3.1) - This bulletin provides information related to the inspection and, if necessary, replacement of the engine assembly on certain 2011 to 2014 model year Optima, Sorento, and Sportage vehicles.

  Associated Products (10)

  2014 Kia Optima2014 Kia Sorento2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Optima2011 Kia Sportage
  Associated Documents

  • DownloadMC-10115238-0001.pdf↗
• July 10, 2017•Document ID: 10115245

  Service Bulletin/Repair Instructions
  ENGINE

  Mfr Comm. #:

  WTYCS201609RETIR

  Date Added:

  August 15, 2017

  Manufacturer:

  KIA

  Summary

  CUSTOMER SATISFACTION BULLETIN 2016-09 - RETIRED FOR CERTAIN OPTIMA MODEL VEHICLES. SEE CUSTOMER SATISFACTION BULLETIN 2017-01. FOR OTHER OPTIMA MODELS, SEE WTY BULLETIN2017-09 (SC147)

  Associated Products (4)

  2014 Kia Optima2013 Kia Optima2012 Kia Optima2011 Kia Optima
  Associated Documents

  • DownloadMC-10115245-0001.pdf↗
• June 27, 2017•Document ID: 10116101

  Service Bulletin/Repair Instructions
  ELECTRICAL SYSTEM

  Mfr Comm. #:

  PS474

  Date Added:

  August 25, 2017

  Manufacturer:

  KIA

  Summary

  PITSTOP: TPMS SENSOR POSITION - When diagnosing TPMS-related DTCs, make sure you are investigating the correct sensor. The TPMS positioning from the manufacturer may be different from the positioning shown on a KDS.

  Associated Products (57)

  2017 Kia Cadenza2017 Kia Forte2017 Kia K9002017 Kia Niro2017 Kia Optima2017 Kia Sedona2017 Kia Sorento2017 Kia Soul2017 Kia Sportage2016 Kia Cadenza2016 Kia Forte2016 Kia K9002016 Kia Optima2016 Kia Rio2016 Kia Sedona2016 Kia Sorento2016 Kia Soul2016 Kia Sportage2015 Kia Cadenza2015 Kia Forte+ 37 more
  Associated Documents

  • DownloadMC-10116101-0001.pdf↗
• May 11, 2017•Document ID: 10109867

  Service Bulletin/Repair Instructions
  POWER TRAIN; ELECTRICAL SYSTEM:SOFTWARE

  Mfr Comm. #:

  TSBTRA059R2

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB:HCU/TCU UPGRADE ? FOR 100 MESH SOLENOID EQUIPPED HYBRID TRANSMISSIONS - This bulletin provides information related to a software upgrade of the Hybrid Control Unit (HCU) and the Transmission Control Unit (TCU) of some 2011~2016MY Optima Hybrid (TF HEV) after replacement of the transmission with improved 100 mesh solenoids has taken place. To apply the improved logic, the HCU/TCU should be reprogrammed using the GDS/KDS download, as described in this bulletin.

  Associated Products (6)

  2016 Kia Optima2015 Kia Optima2014 Kia Optima2013 Kia Optima2012 Kia Optima2011 Kia Optima
  Associated Documents

  • DownloadMC-10109867-0001.pdf↗
• April 21, 2017•Document ID: 10109835

  Service Bulletin/Repair Instructions
  EQUIPMENT:APPLIANCE:AIR CONDITIONER

  Mfr Comm. #:

  TSB-CLI026R1

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: A/C EVAPORATOR FREEZE-UP DURING EXTENDED DRIVE - This bulletin provides the procedure to replace the evaporator temperature sensor of some 2011-2014MY Optima (TF/QF) and 2011-2013MY Sorento (XMa) vehicles ONLY (see production dates on Page 3), which may experience freezing of condensation on the evaporator core and the following A/C performance related concerns below. Do NOT refer to this bulletin or the resistance specifications listed in this bulletin for ANY other models.

  Associated Products (7)

  2014 Kia Optima2013 Kia Optima2013 Kia Sorento2012 Kia Optima2012 Kia Sorento2011 Kia Optima2011 Kia Sorento
  Associated Documents

  • DownloadMC-10109835-0001.pdf↗
• April 19, 2017•Document ID: 10109834

  Service Bulletin/Repair Instructions
  STEERING

  Mfr Comm. #:

  TSB-CHA072R2

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: MDPS FLEXIBLE COUPLING REPLACEMENT CUSTOMER SATISFACTION PROGRAM (CS1604) - This bulletin provides information regarding the replacement of the flexible coupling in the Motor Driven Power Steering (MDPS) on some 2011-2014 MY Optima (QF/TF/TFH) vehicles, produced from August 12, 2010 to December 18, 2013. The MDPS unit may experience noise when turning the steering wheel left or right, especially while the vehicle is stopped. Kia?s analysis has identified that this condition occurs mainly in extremely high humidity states adjacent to warm ocean waters due to the wear of the flexible coupling in the MDPS, after extended usage over years. The extremely high humidity states adjacent to warm ocean waters include: Alabama, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, South Carolina, and Texas. For vehicles sold or currently registered in extremely high humidity states adjacent to warm ocean waters, replace the flexible coupling with a new one if it has not been previously replaced under warranty. Before conducting the procedure, verify that the vehicle is included in the list of the affected VINs. For vehicles sold or registered in all other states, Kia is extending the warranty on the flexible coupling in the MDPS from 5 years/60,000 miles to 10 years/unlimited mileage, starting from the date of first service in order to ensure customer satisfaction. If the MDPS unit experiences noise when turning the steering wheel left or right, replace the affected flexible coupling with a new one.

  Associated Products (4)

  2014 Kia Optima2013 Kia Optima2012 Kia Optima2011 Kia Optima
  Associated Documents

  • DownloadMC-10109834-0001.pdf↗
• March 21, 2017•Document ID: 10109855

  Service Bulletin/Repair Instructions
  VISIBILITY; EQUIPMENT:APPLIANCE:AIR CONDITIONER

  Mfr Comm. #:

  PS493

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: DEFOGGING LOGIC ? NORMAL OPERATION, DISABLING, AND ENABLING - Starting with 2010MY, all Kia vehicles, except Rio (JB), incorporate a defogging logic to prevent the interior windows from becoming excessively fogged. Depending on the specific model, the HVAC control head monitors ambient temperature and/or cabin humidity to determine which settings will best prevent the windows from fogging. If the system detects lower ambient temperature or higher cabin humidity, the defogging logic may automatically switch ON the A/C, and/or set the air intake mode to Fresh Air. If the user changes these settings, the defogging logic will take control again after 3 to 5 minutes, depending on the procedure in this publication.

  Associated Products (55)

  2017 Kia Cadenza2017 Kia Forte2017 Kia K9002017 Kia Niro2017 Kia Optima2017 Kia Sedona2017 Kia Sorento2017 Kia Soul2017 Kia Sportage2016 Kia Cadenza2016 Kia Forte2016 Kia K9002016 Kia Optima2016 Kia Sedona2016 Kia Sorento2016 Kia Soul2016 Kia Sportage2015 Kia Cadenza2015 Kia Forte2015 Kia K900+ 35 more
  Associated Documents

  • DownloadMC-10109855-0001.pdf↗
• February 28, 2017•Document ID: 10109817

  Service Bulletin/Repair Instructions
  STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

  Mfr Comm. #:

  TSB-SC141R1

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: SC141 - SERVICE CAMPAIGN - APPLICATION OF ADDITIONAL ANTI-CORROSION MATERIAL - To improve customer satisfaction, Kia is launching this service campaign to apply additional anti-corrosion material to the underbody components of certain 2011-2014MY Sorento, 2011-2014MY Optima and Optima Hybrid, 2011-2014MY Sportage, and 2010-2013MY Forte and Forte Koup vehicles originally sold or currently registered in one of the 28 states where heavy amounts of road salt are used. The 28 states where heavy amounts of road salt are used are: AK, CT, DC, DE, IA, IL, IN, KS, KY, MA, MD, ME, MI, MN, MO, ND, NE, NH, NJ, NY, OH, PA, RI, SD, UT, VT, WI and WV.

  Associated Products (20)

  2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Forte2013 Kia Forte Koup2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Forte2012 Kia Forte Koup2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Forte2011 Kia Forte Koup2011 Kia Optima2011 Kia Sorento2011 Kia Sportage2010 Kia Forte2010 Kia Forte Koup
  Associated Documents

  • DownloadMC-10109817-0001.pdf↗
• January 18, 2017•Document ID: 10109813

  Service Bulletin/Repair Instructions
  ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

  Mfr Comm. #:

  PS469

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  PITSTOP: MANUAL EVAPORATIVE EMISSIONS TEST FOR HARD TO FIND/SMALL LEAKS - If the malfunction indicator lamp (MIL) is illuminated with DTC(s) P0442, P0455, P0456, or P0457 (Evaporative Emissions System-Leak detected) and the evaporative (EVAP) leak self-test resulted in NTF, a manual EVAP test is recommended.

  Associated Products (42)

  2017 Kia Sportage2016 Kia Cadenza2016 Kia Forte2016 Kia Forte Koup2016 Kia K9002016 Kia Optima2016 Kia Rio2016 Kia Soul2016 Kia Sportage2015 Kia Cadenza2015 Kia Forte2015 Kia Forte Koup2015 Kia K9002015 Kia Optima2015 Kia Rio2015 Kia Soul2015 Kia Sportage2014 Kia Cadenza2014 Kia Forte2014 Kia Forte Koup+ 22 more
  Associated Documents

  • DownloadMC-10109813-0001.pdf↗
• January 18, 2017•Document ID: 10109812

  Service Bulletin/Repair Instructions
  EQUIPMENT:MECHANICAL; EQUIPMENT ADAPTIVE/MOBILITY

  Mfr Comm. #:

  TSB-GEN085R1

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.? It is critical for technicians to be aware that ALL such locking fasteners, regardless of type, are for ?one time use? only.

  Associated Products (129)

  2017 Kia Sportage2016 Kia Cadenza2016 Kia Forte2016 Kia Forte Koup2016 Kia K9002016 Kia Optima2016 Kia Rio2016 Kia Sedona2016 Kia Sorento2016 Kia Soul2016 Kia Sportage2015 Kia Cadenza2015 Kia Forte2015 Kia Forte Koup2015 Kia K9002015 Kia Optima2015 Kia Rio2015 Kia Sedona2015 Kia Sorento2015 Kia Soul+ 109 more
  Associated Documents

  • DownloadMC-10109812-0001.pdf↗
• December 16, 2016•Document ID: 10116819

  Service Bulletin/Repair Instructions
  SUSPENSION:FRONT:STABILIZER BAR

  Mfr Comm. #:

  TSB-CHA066R1

  Date Added:

  August 31, 2017

  Manufacturer:

  KIA

  Summary

  TSB: FRONT STABILIZER LINK REPLACEMENT - This bulletin provides the procedure to replace the front stabilizer links of some Optima (TF/QF), Optima Hybrid (TF HEV) and Rio (UB) vehicles, which may experience an abnormal noise emanating from the front of the vehicle when going over bumps or uneven pavement. To resolve the noise concern, perform the procedure outlined in this bulletin to replace the front stabilizer links with the improved parts.

  Associated Products (5)

  2013 Kia Optima2013 Kia Rio2012 Kia Optima2012 Kia Rio2011 Kia Optima
  Associated Documents

  • DownloadMC-10116819-0001.pdf↗
• December 6, 2016•Document ID: 10109874

  Service Bulletin/Repair Instructions
  STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

  Mfr Comm. #:

  TSB-SC141

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  TSB: SC141 - SERVICE CAMPAIGN - APPLICATION OF ADDITIONAL ANTI-CORROSION MATERIAL - To improve customer satisfaction, Kia is launching this service campaign to apply additional anti-corrosion material to the underbody components of certain 2011-2014MY Sorento, 2011-2014MY Optima and Optima Hybrid, 2011-2014MY Sportage, and 2010-2013MY Forte and Forte Koup vehicles originally sold or currently registered in one of the 28 states where heavy amounts of road salt are used. The 28 states where heavy amounts of road salt are used are: AK, CT, DC, DE, IA, IL, IN, KS, KY, MA, MD, ME, MI, MN, MO, ND, NE, NH, NJ, NY, OH, PA, RI, SD, UT, VT, WI and WV.

  Associated Products (20)

  2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Forte2013 Kia Forte Koup2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Forte2012 Kia Forte Koup2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Forte2011 Kia Forte Koup2011 Kia Optima2011 Kia Sorento2011 Kia Sportage2010 Kia Forte2010 Kia Forte Koup
  Associated Documents

  • DownloadMC-10109874-0001.pdf↗
• December 5, 2016•Document ID: 10109877

  Service Bulletin/Repair Instructions
  STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

  Mfr Comm. #:

  SC141QA

  Date Added:

  August 2, 2017

  Manufacturer:

  KIA

  Summary

  QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC141 ? UNDERBODY ? ADDITIONAL ANTI-CORROSION TREATMENT

  Associated Products (20)

  2014 Kia Optima2014 Kia Sorento2014 Kia Sportage2013 Kia Forte2013 Kia Forte Koup2013 Kia Optima2013 Kia Sorento2013 Kia Sportage2012 Kia Forte2012 Kia Forte Koup2012 Kia Optima2012 Kia Sorento2012 Kia Sportage2011 Kia Forte2011 Kia Forte Koup2011 Kia Optima2011 Kia Sorento2011 Kia Sportage2010 Kia Forte2010 Kia Forte Koup
  Associated Documents

  • DownloadMC-10109877-0001.pdf↗