Ford Explorer Complaints (2003)
1,274 consumer complaints on file.
- #10374819January 5, 2011POWER TRAIN:AUTOMATIC TRANSMISSION
"OD (OVERDRIVE)" LIGHT BLINKING IN DASH. THEN "SERVICE ENGINE SOON" LIGHT ON 12-31-10. HIGHER RPM'S IN ENGINE THEN USUAL, TO SHIFT GEARS IN AUTOMATIC TRANSMISSION. TRANS HAVING THUMPING SOUNDING WHEN PLACED INTO PARK, DRIVE OR REVERSE. BROKEN SERVO SIDEARM INSIDE TRANSMISSION.. VEHICLE ONLY HAS 62,000 MILES ON IT. TAKEN TO LOCAL TRANSMISSION SHOP. ESTIMATE OF $1,475 TO FIX. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10373560December 30, 2010VISIBILITY:WINDSHIELD
THE FRONT WINDSHIELD ON MY 2003 FORD EXPLORER REACHES EXCESSIVE TEMPERATURES. IN MILD WEATHER ON A SUNNY DAY THE INTERIOR OF THE WINDSHIELD CAN BECOME SO HOT IT CAN EASILY MELT ITEMS PLACED AGAINST IT. ADDITIONALLY, IT APPEARS THIS IS THE ORIGINAL WINDSHIELD FROM THE MANUFACTURER. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 2
- Deaths:
- 0
- #10373302December 29, 2010WHEELS
AS I WAS DRIVING TO WORK THE OTHER DAY, I WAS SITTING IN A LINE OF CARS WAITING FOR MY TURN TO GO THROUGH A 4-WAY STOP WHEN MY 2003 FORD EXPLORER SUDDENLY STOPPED RUNNING. I HAD PLENTY OF FUEL AND THE ELECTRICAL WORKED. THE ENGINE SIMPLY WOULDN'T TURN OVER. I CALLED A TOW TRUCK AND HAD THE VEHICLE TOWED TO MY LOCAL REPAIR SHOP. AFTER SOME INSPECTION, THE REPAIRMAN DETERMINED THAT I HAD BLOWN A FUSE. THE CAUSE WAS MY ABS SENSOR CONTINUALLY SENDING OUT AN PROBLEM SIGNAL. THE CAUSE OF THAT WAS MY WHEEL BEARINGS GOING BAD. FURTHER INSPECTION SHOWED THAT AT LEAST THREE OF MY WHEELS HAVE BAD BEARINGS. THE REPAIRS ARE INCREDIBLY COSTLY (WELL OVER $1,000). AND THE MECHANICAL FAILURE IS DANGEROUS, INCLUDING WHEEL SEPARATION, WHEEL SEIZING UP AND BRAKE FAILURE. I WAS LUCKY TO HAVE BEEN STOPPED AT AN INTERSECTION. I DRIVE ON THE INTERSTATE DAILY AND IF THE CAR HAD FAILED THERE, IT COULD HAVE BEEN INCREDIBLY BAD. WHILE WHEEL BEARINGS TO FAIL, THE MECHANIC SAID IT IS INCREDIBLY RARE TO SEE MULTIPLE BEARINGS GO OUT AT THE SAME TIME. WELL, EXCEPT FOR FORDS. HE SAID THE EXPLORER AND FOCUS (ESPECIALLY THE '02 & '03 MODELS) HAVE A REPUTATION FOR WEARING OUT. SOMETIMES, MULTIPLE TIMES FOR THE SAME WHEEL. A QUICK GOOGLE SEARCH PROVED HIM RIGHT. THERE ARE HUNDREDS OF COMPLAINTS FOR THIS PROBLEM ON THE '02 & '03 FORD EXPLORERS. I REALIZE WE'RE GOING ON 8 OR 9 YEARS SINCE THESE VEHICLES WERE PRODUCED, BUT HOW COULD THE SAME ISSUE ON HUNDREDS OF CARS NOT HAVE BEEN ADDRESSED YET? THE PROBLEM SEEMS TO OBVIOUSLY NOT BE DUE TO USER ERROR OR POOR MECHANICAL MAINTENANCE. I IMPLORE YOU TO INVESTIGATE THIS FURTHER FOR THE SAKE OF THE THOUSANDS OF PEOPLE STILL DRIVING THESE CARS EVERY DAY. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10373335December 29, 2010STRUCTURE, POWER TRAIN:AUTOMATIC TRANSMISSION
PROBLEMS WITH THE REAR PANEL CRACKING UP, BEING REPLACED TWICE, STILL CRACKED AGAIN, ALSO THE TRANSMISSION NOT ABLE TO CHECK IT DURING A TRIP UNLESS YOU GO UNDER THE TRUCK, LAST THING THE BRAKE LIGHT SWITCH STICKING CAUSING TO DRAIN BATTERY AND NOT ABLE TO ORDER PART BECAUSE THE MANUAL ARE WRONG. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10373252December 29, 2010STRUCTURE:BODY
METAL CRACKED INTO FROM LIFTGATE WINDOW TO BOTTOM OF LIFTGATE. JUST WENT TO WORK ONE DAY AND CAME HOME TO FIND THIS HUGE CRACK IN THE LIFTGATE DOOR. I HAD NOT OPENED THE LIFTGATE THAT DAY. AFTER DOING RESEARCH AND PERSONALLY WITNESSING OTHER EXPLORERS WITH THIS PROBLEM, I FOUND THERE ARE HUNDREDS OF FORD EXPLORER OWNERS WITH SAME PROBLEM. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10373135December 28, 2010STRUCTURE:BODY
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCHBACK WINDOW HINGE WAS FRACTURED. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 04V442000 (STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS) YET THE FAILURE RECURRED. BOTH THE DEALER AND MANUFACTURER WAS INFORMED OF THE FAILURE WHO ADVISED THE CONTACT THAT ANY FURTHER REPAIRS WOULD BE AT THE CONTACTS EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 139,634 AND THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10371247December 20, 2010STRUCTURE:BODY
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE THE VEHICLE WAS PARKED THE CONTACT NOTICED THAT THERE WAS A CRACKED PANEL BELOW THE REAR WINDOW. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN STATED THAT THE PANEL NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 105,000. UPDATED 02/23/11 *BF THE CONSUMER STATED THE PANEL HAS SINCE BEEN REPLACED. UPDATED 04/28/11 UPDATED 06/13/11 *BF UPDATED 01/04/12 *LN
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10371769December 20, 2010STRUCTURE:BODY
CRACK IN PANEL BELOW REAR GLASS OF 2003 FORD EXPLORER. PANEL JUST CRACKED FROM ONE DAY TO THE NEXT. WENT TO TRADE IN FOR NEW EXPLORER AND DEALER EVEN COMPLAINED ABOUT DAMAGE. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10371724December 17, 2010VISIBILITY
WHILE PULLING OUT OF A PARKING LOT AT A SLOW SPEED THE BACK WINDOW ON MY FORD EXPLORER SPORT SHATTERED. THE GLASS WAS COMPLETELY GONE AND NUMEROUS PIECES ENDED UP INSIDE AND OUTSIDE OF THE VEHICLE. THERE WAS ABSOLUTELY NO OBJECT FROM THE OUTSIDE THAT WOULD HAVE CAUSED THIS INCIDENT. THE LIFT GATE HAD NOT BEEN OPENED PRIOR TO THIS EVENT. I BELIEVE IT WAS CAUSED BY THE HINGES AND THE MANNER IN WHICH THEY WERE DESIGNED TO ATTACH TO THE GLASS THAT TRIGGERED THIS EXPLOSION OF THE REAR WINDOW.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10370938December 16, 2010STRUCTURE:BODY
CRACK DEVELOPED IN THE PANEL BELOW THE REAR HATCH WINDOW. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10370978December 16, 2010POWER TRAIN, WHEELS
2003 FORD EXPLORER XLS 4X4, FRONT AND REAR HUB BEARINGS GOING OUT ON A VEHICLE ESPECIALLY THE FRONT HUB BEARINGS. THE LEFT FRONT HUB BEARING WENT BAD AND LUCKILY WE WAS NOT GOING DOWN THE HIGHWAY AT 55 MPH OR HIGHER, WE WAS ONLY GOING ABOUT 25-30 MPH. THE LEFT FRONT HUB BEARING FROZE UP AND WE DID A "U" TURN AND NO ONE WAS HURT. I HAD IT TOWED TO A SERVICE SHOP AND THEY TOLD ME WHAT THE PROBLEM WAS,AND THEY TOLD ME THAT THIS IS A MAJOR PROBLEM WITH THIS TRUCK. I CONTACTED FORD ON THIS MATTER AND THEY TOLD ME I HAD TO PAY FOR THE REPAIR BY MYSELF,BUT IF THE SAME PROBLEM IS ON MANY,MANY TRUCKS THIS IS BAD AND NOT SAFE. DO YOU HAVE ANY IDEAS? THE REPAIR SHOP CALLED ME AND TOLD ME WE SHOULD REPLACE THE TWO FRONT HUBS AND THE REAR AXLE BEARINGS ALSO,AND LOOKED AT THEM AFTER THE REPAIR AND THE OTHER ONES WERE WORN EXCESSIVE ALSO. THE REPAIR WORK FOR PARTS AND LABOR WAS $1488.00 WITH A LIMITED LIFE WARRANTY ON THE PARTS. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10370677December 14, 2010SUSPENSION:REAR:SPRINGS:COIL SPRINGS
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT NOTICED THAT THE PASSENGER SIDE REAR COIL SPRING WAS ABNORMALLY COVERED BY AN UNKNOWN PLASTIC SHEET. THE DEALER WAS NOTIFIED AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS FOR THE VEHICLE. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO ADVISED THE CONTACT THAT THE REAR COIL SPRING WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 80,000 AND THE FAILURE MILEAGE WAS 78,000. UPDATED 02/03/11*LJ UPDATED 02/04/11*JB
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10369677December 8, 2010POWER TRAIN:AUTOMATIC TRANSMISSION
O/D OFF LIGHT BLINKS ON DASHBOARD AND VEHICLE SHIFTS HARD. WAS ADVISED THAT TRANSMISSION REBUILD WAS NECESSARY. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10369276December 5, 2010POWER TRAIN:AUTOMATIC TRANSMISSION
2003 FORD EXPLORER 5R55-W TRANSMISSION FAILURE WHEREIN THE INTERNAL LINKAGES, SERVO VALVE AND BEARINGS FAILED AT STARTUP, RENDERING THE VEHICLE UNMOVABLE UNDER IT'S OWN POWER AND STRANDING THE DRIVER. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10368491December 1, 2010VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 40 MPH THE HEATER STOPPED WORKING. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO STATED THAT THE TEMPERATURE BLEND DOOR NEEDED REPLACING. THE VEHICLE HAD NOT BEEN REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 130,000 AND THE CURRENT MILEAGE WAS 150,000.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10368327November 30, 2010STRUCTURE:FRAME AND MEMBERS
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCH DOOR HAS FRACTURED UNDER THE GLASS. SHE NOTICED THE FRACTURE ONCE THE TEMPERATURE BECAME COOLER. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 75,500.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10367063November 22, 2010VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE AIR CONDITIONER FUNCTIONED BUT THE HEAT DID NOT. THE CONTACT REPLACED THE THERMOSTAT AND STATED THAT THERE WERE NO LEAKS IN THE HEATING COIL. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THE REACTOR COULD HAVE BEEN THE CAUSE OF FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 133,700.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10367608November 21, 2010WHEELS
AT 110000 MILES WAS DRIVING AT HIGHWAY SPEED AND HEARD "BUMPING, RUMBLING SOUND", CAR WAS NOT HANDLING WELL, GOT OFF AT NEXT EXIT 1 MILE DOWN THE ROAD AND AS I WAS SLOWING DOWN RIGHT REAR WHEEL FELL OFF VEHICLE. HAD IT TOWED TO DEALERSHIP AND THEY NOTED THAT THE WHEEL STUDS WERE BAD AND THE WHEEL BEARING WAS BAD, REPLACED BOTH. AT 140000 MILES WAS DRIVING AT 50 MPH AND HEARD SAME SOUND, STOPPED IMMEDIATELY AND FOUND THAT LEFT FRONT WHEEL WAS LOOSE. HAD IT TOWED TO DEALERSHIP, THEY STATED THAT THEY FOUND RUST ON THE ROTORS/LUGS/WHEEL, CLEANED IT AND RETORQUED WHEELS TO 130 FT LBS, STATED THEY HAVE HAD THIS PROBLEM WITH OTHER VEHICLES!! AT 151000 HEARD SAME SOUND, I WAS DRIVING ON A SIDE ROAD AT 30 MPH, STOPPED IMMEDIATELY AND THE LEFT FRONT WHEEL WAS LOOSE AGAIN (TIRES HAD BEEN ROTATED, SO THIS IS NOT THE SAME WHEEL AS PREVIOUSLY). DEALERSHIP AGAIN CLEANED THE ROTORS/LUGS/WHEEL AND RETORQUED WHEELS TO 125 FT LBS THIS TIME AND STATED THAT WITH SOME OF THE PREVIOUS PROBLEMS THEY WERE ATTRIBUTING IT TO DELAMINATION OF A COATING ON THE ALUMINUM WHEELS, BUT THAT WE DON'T HAVE THAT KIND OF WHEEL. BY LUCK AND CAREFUL MONITORING WE HAVE NOT BEEN IN A SERIOUS ACCIDENT WITH THIS ISSUE - YET! A FRONT WHEEL FALLING OFF AT HIGHWAY SPEEDS COULD LIKELY BE DEADLY. THERE ARE REPEATED REPORTS ON THIS PROBLEM, IT IS NOT AN ISOLATED INCIDENCE. THE ONLY TIME THE WHEEL STUDS WERE SHEARED AND BEARINGS WERE BAD IS WHEN I DID NOT CATCH IT IN TIME AND THE WHEEL ACTUALLY CAME OFF, I FIRMLY BELIEVE THE ISSUE IS THE SAME THOUGH, THE WHEEL FALLING OFF IS CAUSING THE STUDS TO SHEAR AND BEARINGS TO GO.
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10366928November 20, 2010FUEL SYSTEM, GASOLINE
I HAVE A 2003 FORD EXPLORER AND RECENTLY THE CHECK FUEL CAP LIGHT WENT ON, I HAVE CHANGE THE CAP 3 TIMES, RESET THE COMPUTER, CHECK THE CHARCOAL CANISTER, THE FUEL LINES AND ALL THE RECOMMENDATIONS ON THE USERS MANUAL BUT NOTHING SEEMS TO WORK, NOW THE SERVICE ENGINE SOON LIGHT ALSO WENT ON, I CHECKED ONLINE AND THERE IS THOUSANDS OF PEOPLE WITH THE SAME PROBLEM... NO SOLUTION FROM THE DEALER OR ONLINE YET. *TR
- Crash:
- No
- Fire:
- No
- Injuries:
- 0
- Deaths:
- 0
- #10366429November 16, 2010SUSPENSION:FRONT, WHEELS
IT STARTED WITH HUMMING VIBRATING NOISE IN THE FRONT END LEFT TIRE ENDING WITH FRONT WHEEL BEARING FAILURE AND SMALL FIRE TO THE WHEEL BEARING RUBBER BOOT AND HARD PULLING TO THE LEFT TOO DANGEROUS TO DRIVE THIS IS A MAJOR MECHANICAL FAILURE AFTER INSPECTING I FOUNT THAT ONLY THE ONE NUT WAS HOLDING TIRE ON. *TR
- Crash:
- No
- Fire:
- Yes
- Injuries:
- 0
- Deaths:
- 0