Toyota Prius Service Bulletins (2012)
467 manufacturer communications on file.
- July 7, 2016•Document ID: 10087882Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; HYBRID PROPULSION SYSTEM
- Mfr Comm. #:
- T-SB-0198-11 REV
- Date Added:
- January 5, 2017
- Manufacturer:
- TOYOTA
SummaryTSB: FOR VEHICLES THAT ARE USED UNDER CERTAIN SEVERE OPERATING CONDITIONS, THE HV BATTERY COOLING FAN MAY EXPERIENCE AN EXCESSIVE BUILDUP OF DUST, LINT, OR OTHER DEBRIS THAT CAN REDUCE THE EFFICIENCY OF THE HV BATTERY COOLING SYSTEM. HV BATTERY COOLING FAN MAINTENANCE AND CLEANING SHOULD BE PERFORMED TO ADDRESS THIS CONDITION.
Associated Products (22)2016 Toyota Highlander2016 Toyota Prius C2015 Toyota Highlander2015 Toyota Prius2015 Toyota Prius C2014 Toyota Highlander2014 Toyota Prius2014 Toyota Prius C2013 Toyota Highlander2013 Toyota Prius2013 Toyota Prius C2012 Toyota Highlander2012 Toyota Prius2012 Toyota Prius C2011 Toyota Highlander2011 Toyota Prius2010 Toyota Highlander2010 Toyota Prius2009 Toyota Highlander2008 Toyota Highlander+ 2 moreAssociated Documents - July 7, 2016•Document ID: 10086292Service Bulletin/Repair InstructionsELECTRICAL SYSTEM:12V/24V/48V BATTERY; HYBRID PROPULSION SYSTEM
- Mfr Comm. #:
- T-SB-0198-11 REV
- Date Added:
- December 14, 2016
- Manufacturer:
- TOYOTA
SummaryTSB: FOR VEHICLES THAT ARE USED UNDER CERTAIN SEVERE OPERATING CONDITIONS, THE HV BATTERY COOLING FAN MAY EXPERIENCE AN EXCESSIVE BUILDUP OF DUST, LINT, OR OTHER DEBRIS THAT CAN REDUCE THE EFFICIENCY OF THE HV BATTERY COOLING SYSTEM. HV BATTERY COOLING FAN MAINTENANCE AND CLEANING SHOULD BE PERFORMED TO ADDRESS THIS CONDITION.
Associated Products (20)2016 Toyota Prius2016 Toyota Prius C2015 Toyota Prius2015 Toyota Prius C2014 Toyota Highlander2014 Toyota Prius2014 Toyota Prius C2013 Toyota Highlander2013 Toyota Prius2013 Toyota Prius C2012 Toyota Highlander2012 Toyota Prius2012 Toyota Prius C2011 Toyota Highlander2011 Toyota Prius2010 Toyota Highlander2010 Toyota Prius2009 Toyota Highlander2008 Toyota Highlander2007 Toyota HighlanderAssociated Documents - July 5, 2016•Document ID: 10087553Service Bulletin/Repair InstructionsELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
- Mfr Comm. #:
- T-TT-0403-16
- Date Added:
- December 30, 2016
- Manufacturer:
- TOYOTA
SummaryTT: SOME PRIUS PHV CUSTOMERS MAY NOTICE A CHANGE IN THE DISPLAYED EV DISTANCE OR HAVE A CONCERN ABOUT THE HV BATTERY PERFORMANCE BASED ON THIS VALUE.
Associated Products (4)Associated Documents - July 5, 2016•Document ID: 10086287Service Bulletin/Repair InstructionsELECTRICAL SYSTEM:12V/24V/48V BATTERY; HYBRID PROPULSION SYSTEM
- Mfr Comm. #:
- T-TT-0403-16
- Date Added:
- December 14, 2016
- Manufacturer:
- TOYOTA
SummaryTT: SOME PRIUS PHV CUSTOMERS MAY NOTICE A CHANGE IN THE DISPLAYED EV DISTANCE OR HAVE A CONCERN ABOUT THE HV BATTERY PERFORMANCE BASED ON THIS VALUE.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10134090Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_Warranty Pol
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin (POL16-04): In these vehicles, Toyota has received some reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10134089Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_Dealer Lette
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: In these vehicles, Toyota has received some reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10134088Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_Dealer Lette
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryDealer email: In these vehicles, Toyota has received some reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10106447Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_WARRANTY POL
- Date Added:
- June 14, 2017
- Manufacturer:
- TOYOTA
SummaryWARRANTY POLICY BULLETIN (POL16-04): IN THESE VEHICLES, TOYOTA HAS RECEIVED SOME REPORTS OF A ROUGH IDLE AND/OR RATTLE NOISE FROM THE TRANSAXLE AT COLD START DUE TO A STICKING EXHAUST GAS RECIRCULATION (EGR) VALVE. IF THIS OCCURS, THE VEHICLE MAY ILLUMINATE THE CHECK ENGINE LIGHT AND SET DIAGNOSTIC TROUBLE CODE (DTC) P0401.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10106445Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_DEALER LETTE
- Date Added:
- June 14, 2017
- Manufacturer:
- TOYOTA
SummaryDEALER LETTER: IN THESE VEHICLES, TOYOTA HAS RECEIVED SOME REPORTS OF A ROUGH IDLE AND/OR RATTLE NOISE FROM THE TRANSAXLE AT COLD START DUE TO A STICKING EXHAUST GAS RECIRCULATION (EGR) VALVE. IF THIS OCCURS, THE VEHICLE MAY ILLUMINATE THE CHECK ENGINE LIGHT AND SET DIAGNOSTIC TROUBLE CODE (DTC) P0401.
Associated Products (4)Associated Documents - June 16, 2016•Document ID: 10106442Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_DEALER LETTE
- Date Added:
- June 14, 2017
- Manufacturer:
- TOYOTA
SummaryDEALER EMAIL: IN THESE VEHICLES, TOYOTA HAS RECEIVED SOME REPORTS OF A ROUGH IDLE AND/OR RATTLE NOISE FROM THE TRANSAXLE AT COLD START DUE TO A STICKING EXHAUST GAS RECIRCULATION (EGR) VALVE. IF THIS OCCURS, THE VEHICLE MAY ILLUMINATE THE CHECK ENGINE LIGHT AND SET DIAGNOSTIC TROUBLE CODE (DTC) P0401.
Associated Products (4)Associated Documents - June 15, 2016•Document ID: 10134087Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_Region Lette
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryRegion Letter: In these vehicles, Toyota has received some reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401.
Associated Products (4)Associated Documents - June 15, 2016•Document ID: 10134086Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_Region Lette
- Date Added:
- April 23, 2018
- Manufacturer:
- TOYOTA
SummaryRegion email: In these vehicles, Toyota has received some reports of a rough idle and/or rattle noise from the transaxle at cold start due to a sticking Exhaust Gas Recirculation (EGR) Valve. If this occurs, the vehicle may illuminate the check engine light and set diagnostic trouble code (DTC) P0401.
Associated Products (4)Associated Documents - June 15, 2016•Document ID: 10106419Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_REGION LETTE
- Date Added:
- June 14, 2017
- Manufacturer:
- TOYOTA
SummaryREGION LETTER: IN THESE VEHICLES, TOYOTA HAS RECEIVED SOME REPORTS OF A ROUGH IDLE AND/OR RATTLE NOISE FROM THE TRANSAXLE AT COLD START DUE TO A STICKING EXHAUST GAS RECIRCULATION (EGR) VALVE. IF THIS OCCURS, THE VEHICLE MAY ILLUMINATE THE CHECK ENGINE LIGHT AND SET DIAGNOSTIC TROUBLE CODE (DTC) P0401.
Associated Products (4)Associated Documents - June 15, 2016•Document ID: 10106417Service Bulletin/Repair InstructionsENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
- Mfr Comm. #:
- ZF3_REGION LETTE
- Date Added:
- June 14, 2017
- Manufacturer:
- TOYOTA
SummaryREGION EMAIL: IN THESE VEHICLES, TOYOTA HAS RECEIVED SOME REPORTS OF A ROUGH IDLE AND/OR RATTLE NOISE FROM THE TRANSAXLE AT COLD START DUE TO A STICKING EXHAUST GAS RECIRCULATION (EGR) VALVE. IF THIS OCCURS, THE VEHICLE MAY ILLUMINATE THE CHECK ENGINE LIGHT AND SET DIAGNOSTIC TROUBLE CODE (DTC) P0401.
Associated Products (4)Associated Documents - May 31, 2016•Document ID: 10142467Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; EQUIPMENT
- Mfr Comm. #:
- ZE3-Warranty Pol
- Date Added:
- July 2, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin (POL14-05): Toyota has received some reports indicating the Intelligent Power Module (IPM) located inside the inverter assembly of the hybrid system may fail. This condition is indicated by the hybrid system diagnostic trouble codes (DTCs): P0A94, P324E, P3004, and/or P0A1A. If one or more of these DTCs are detected, various warning lamps on the instrument panel will illuminate and the vehicle will enter fail safe mode.
Associated Products (5)Associated Documents - May 31, 2016•Document ID: 10140625Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
- Mfr Comm. #:
- ZE3-Warranty Pol
- Date Added:
- June 11, 2018
- Manufacturer:
- TOYOTA
SummaryWarranty Policy Bulletin (POL14-05): Toyota has received some reports indicating the Intelligent Power Module (IPM) located inside the inverter assembly of the hybrid system may fail. This condition is indicated by the hybrid system diagnostic trouble codes (DTCs): P0A94, P324E, P3004, and/or P0A1A. If one or more of these DTCs are detected, various warning lamps on the instrument panel will illuminate and the vehicle will enter fail safe mode.
Associated Products (5)Associated Documents - May 31, 2016•Document ID: 10096872Service Bulletin/Repair InstructionsELECTRICAL SYSTEM; HYBRID PROPULSION SYSTEM: INVERTER
- Mfr Comm. #:
- ZE3_WARRANTY POL
- Date Added:
- April 4, 2017
- Manufacturer:
- TOYOTA
SummaryWARRANTY POLICY BULLETIN (POL14-05): TOYOTA HAS RECEIVED SOME REPORTS INDICATING THE INTELLIGENT POWER MODULE (IPM) LOCATED INSIDE THE INVERTER ASSEMBLY OF THE HYBRID SYSTEM MAY FAIL. THIS CONDITION IS INDICATED BY THE HYBRID SYSTEM DIAGNOSTIC TROUBLE CODES (DTCS): P0A94, P324E, P3004, AND/OR P0A1A. IF ONE OR MORE OF THESE DTCS ARE DETECTED, VARIOUS WARNING LAMPS ON THE INSTRUMENT PANEL WILL ILLUMINATE AND THE VEHICLE WILL ENTER FAIL SAFE MODE.
Associated Products (5)Associated Documents - May 19, 2016•Document ID: 10142466Service Bulletin/Repair InstructionsEQUIPMENT; ELECTRICAL SYSTEM
- Mfr Comm. #:
- ZE3-Dealer Lette
- Date Added:
- July 2, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: In these vehicles, Toyota has received some reports where the Intelligent Power Module (IPM) located inside the inverter assembly of the hybrid system may fail. This condition is indicated by hybrid system diagnostic trouble codes (DTCs): P0A94, P324E, P3004, and/or P0A1A. If one or more of these DTCs are detected, various warning lamps on the instrument panel will also illuminate and the vehicle will enter fail safe mode. Although the Hybrid Inverter assembly is covered by Toyota?s New Vehicle Limited Warranty for 8 years or 100,000 miles (whichever occurs first), we at Toyota care about the customers? ownership experience. Toyota is now extending the warranty coverage for repairs related to failure of the Intelligent Power Module (IPM). Please see the Warranty Enhancement Program Details for additional information.
Associated Products (5)Associated Documents - May 19, 2016•Document ID: 10142464Service Bulletin/Repair InstructionsEQUIPMENT ADAPTIVE/MOBILITY; STRUCTURE
- Mfr Comm. #:
- T-SB-0044-16
- Date Added:
- July 2, 2018
- Manufacturer:
- TOYOTA
SummaryTSB: On some vehicles, when Rapgard? is removed, the paint may have a stained appearance. These stains appear to be under the clear coat (repainting this area is not necessary). The stain patterns are usually under wrinkles in the Rapgard?. These wrinkles sometimes trap water and cause the paint to stain from the trapped moisture, especially on horizontal surfaces, such as the hood, roof, and trunk. Stains can be removed by heating the stained surface to remove the trapped moisture.
Associated Products (118)2016 Toyota 4Runner2016 Toyota Avalon2016 Toyota Camry2016 Toyota Corolla2016 Toyota FJ Cruiser2016 Toyota Highlander2016 Toyota Land Cruiser2016 Toyota Mirai2016 Toyota Prius2016 Toyota Prius C2016 Toyota Prius V2016 Toyota RAV42016 Toyota Sequoia2016 Toyota Sienna2016 Toyota Tacoma2016 Toyota Tundra2016 Toyota Venza2016 Toyota Yaris2015 Toyota 4Runner2015 Toyota Avalon+ 98 moreAssociated Documents - May 19, 2016•Document ID: 10140624Service Bulletin/Repair InstructionsEQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; ELECTRICAL SYSTEM
- Mfr Comm. #:
- ZE3-Dealer Lette
- Date Added:
- June 11, 2018
- Manufacturer:
- TOYOTA
SummaryDealer Letter: In these vehicles, Toyota has received some reports where the Intelligent Power Module (IPM) located inside the inverter assembly of the hybrid system may fail. This condition is indicated by hybrid system diagnostic trouble codes (DTCs): P0A94, P324E, P3004, and/or P0A1A. If one or more of these DTCs are detected, various warning lamps on the instrument panel will also illuminate and the vehicle will enter fail safe mode. Although the Hybrid Inverter assembly is covered by Toyota?s New Vehicle Limited Warranty for 8 years or 100,000 miles (whichever occurs first), we at Toyota care about the customers? ownership experience. Toyota is now extending the warranty coverage for repairs related to failure of the Intelligent Power Module (IPM). Please see the Warranty Enhancement Program Details for additional information.
Associated Products (5)Associated Documents